Vibration Analysis of Steel Strip in Continuous Hot-Dip Galvanizing Process

Abstract

In hot-dip galvanizing lines, undesirable vibration of the moving steel strip occurs due to the impingement of the high-speed turbulence jet, which leads to non-uniformity of zinc thickness, as well as splash of the liquid zinc. In this paper, the turbulent jet flow field is firstly numerically obtained using the CFD method. Then, the influence of the turbulent jet flow on the steel strip is simplified as a harmonic force at the impingement line, and the response of the steel strip is obtained by means of finite element analysis for different strip lengths, thickness and pretension forces. Influences of impingement distance, air knife slot gap and jet pressure, on vibration of the steel strip are also analyzed. The results will provide theoretical basis for the reduction of steel strip vibration in continuous hot-dip galvanizing process.

Share and Cite:

Li, P. and Chen, H. (2013) Vibration Analysis of Steel Strip in Continuous Hot-Dip Galvanizing Process. Journal of Applied Mathematics and Physics, 1, 31-36. doi: 10.4236/jamp.2013.16007.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] C.-W. Kim, H. Park and K.-S. Hong, “Boundary Control of Axially Moving Continua: Application to a Zinc Galvanizing Line,” International Journal of Control, Vol. 3, 2005, pp. 601-611.
[2] J. K. Lin, J. Zhou, L. X. Xu and Q. T. Guo, “Vibration Analysis of Steel Sheet Based on ANSYS Software,” Manufacturing Informationalization, Vol. 12, 2007, pp. 42-45.
[3] J. Zhou, L. X. Xu, P. L. Chen, Z. J. Wang and Y. J. Zhang, “Control of Sheet Vibration in Hot-Dip Galvanizing Line by Magnetic Levitation Technology,” Mechanical Science and Technology for Aerospace Engineering, Vol. 28, 2009, pp. 1401-1404.
[4] P. L. Chen and Z. J. Wang, “Cause and Control of Chatter Marks on Steel Strip Surface,” Iron and Steel, Vol. 41, 2006, pp. 49-52.
[5] F. Li, K. J. Wang, Y. Y. Li and T. Y. Deng, “Cause Analysis and Control of Vibration Marks on Thin Steel Strip during Cold Rolling,” Heavy Machinery, Vol. 1, 2009, pp. 32-35.
[6] K. F. Mi, J. Zhang, H. B. Li, J. L. Li, S. H. Jia and Y. G. Chu, “Measurement and Study of Chatter Marks on Strip Surface Rolled by Tandem Cold Rolling Mill,” Steel Rolling, Vol. 29, 2012, pp. 22-26.
[7] B. R. Hardwick, “A Technique for the Detection and Measurement of Chatter Marks on Roll Surfaces,” AISE Steel Technology, Vol. 40, 2003, pp. 64-70.
[8] J. Li, Y. H. Yan, X. H. Guo, Y. Q. Wang and Y. Wei, “On-Line Control of Strip Surface Quality for a Continuous Hot-Dip Galvanizing Line Based on Inherent Property of Thin Plate,” Journal of Mechanical Engineering, Vol. 47, 2011, pp. 60-64. http://dx.doi.org/10.3901/JME.2011.09.060
[9] K.-S. Hong, C.-W. Kim and K.-T. Hong, “Boundary Control of an Axially Moving Belt System in a Thin-Metal Production Line,” International Journal of Control, Vol. 2, 2004, pp. 55-67.
[10] A. Gosset and J. M. Buchlin, “Jet Wiping in Hot-Dip Galvanization,” Journal of Fluids Engineering, Vol. 129, 2007, No. 4, pp. 466-475. http://dx.doi.org/10.1115/1.2436585

Copyright © 2024 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.