Journal of Minerals and Materials Characterization and Engineering

Volume 9, Issue 8 (August 2010)

ISSN Print: 2327-4077   ISSN Online: 2327-4085

Google-based Impact Factor: 1  Citations  

MRR Improvement in Sinking Electrical Discharge Machining: A Review

HTML  Download Download as PDF (Size: 339KB)  PP. 709-739  
DOI: 10.4236/jmmce.2010.98051    26,776 Downloads   46,337 Views  Citations

ABSTRACT

Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes. EDM process is based on thermoelectric energy between the workpiece and an electrode. Material removal rate (MRR) is an important performance measure in EDM process. Since long, EDM researchers have explored a number of ways to improve and optimize the MRR including some unique experimental concepts that depart from the traditional EDM sparking phenomenon. Despite a range of different approaches, all the research work in this area shares the same objectives of achieving more efficient material removal coupled with a reduction in tool wear and improved surface quality. The paper reports research on EDM relating to improvement in MRR along with some insight into mechanism of material removal. In the end of the paper scope for future research work has been outlined.

Share and Cite:

K. Ojha, R. Garg and K. Singh, "MRR Improvement in Sinking Electrical Discharge Machining: A Review," Journal of Minerals and Materials Characterization and Engineering, Vol. 9 No. 8, 2010, pp. 709-739. doi: 10.4236/jmmce.2010.98051.

Cited by

[1] RECENT RESEARCH TRENDS IN TOOL ELECTRODE OF ELECTRICAL DISCHARGE MACHINING: A REVIEW
ELK Asia Pacific Journals – Special Issue
[2] STATE OF ART RESEARCH TRENDS IN WIRE-CUT ELECTRIC DISCHARGE MACHINING (WEDM)
JTM-ITI (Jurnal Teknik Mesin ITI), 2022
[3] A study on dimensional analysis modeling of crater size during wire electrical discharge turning process by using Buckingham Pi theorem
Materials Today …, 2022
[4] An investigation of EDM process parameters on machining of different alloy materials and its microstructure
AIP Conference …, 2022
[5] The effect of the electrode tool material type on the surface roughness and tool wear in EDM
Proceedings of 2nd International Multi-Disciplinary …, 2022
[6] Modelling of spark erosion machining process for hybrid metal matrix composite by artificial neural network approach
AIP Conference …, 2021
[7] Comparative Analysis of Machining Characteristics of EDM and ECM during Machining of Ti-6Al-4V
2021
[8] A review on additive mixed electrical discharge machining processes
2021
[9] Μελέτη της κατεργασίας ηλεκτροδιάβρωσης επιφανειακών στρωμάτων σύνθετων υλικών
2021
[10] Enhancement of material removal rate in EDM process using silicon carbide based strenx 900 steel
Materials Today …, 2021
[11] Residual stress investigation of quenched and artificially aged aluminum alloy 7175
2021
[12] The Effect of Electric Spark Cutting Markers on Surface Roughness Using the Full Factorial Response
Journal of Mechanical Engineering Research and Developments, 2021
[13] A Critical Review on the Machining of Engineering Materials by Die-Sinking EDM
2020
[14] Improvement of Surface Properties of AISI H13 Tool Steel by Electrical Discharge Deposition Using (Ti-Cr-Cu) Alloys
2020
[15] Development Of Regression Model For Al6061+ Sic Tool And Optimization Of Process Parameters On Electro Discharge Machining
2020
[16] Effect of Powder-Mixed Dielectric on EDM Process Performance
2020
[17] Numerical investigation of transient thermal and structural analysis in electrical discharge machining (EDM) process by using finite element method
2020
[18] Experimental investigation on electric discharge drilling of titanium alloy (Ti–6Al–4V) with a gas-aided rotary tool
2020
[19] بهبود خواص سطحی فولاد ابزار H13 AISIبا لایه نشانی تخلیه الکتریکی آلیاژهای Ti-Cr-Cu‎
Ulūm va muhandisī-i sa??, 2020
[20] Enhancement of EDM Performance by Using Copper-Silver Composite Electrode
2020
[21] Analysis of the Effect of Hole EDM Parameters on MRR, Surface Roughness and Microhardness of Steel
Technology Reports of Kansai University, 2020
[22] Recent advances and perceptive insights into powder-mixed dielectric fluid of EDM
2020
[23] Advanced Manufacturing and Processing Technology
2020
[24] Influence of discharge energy on the properties steel alloy after EDM
2020
[25] OPTIMIZATION OF MATERIAL REMOVAL RATE IN EDM OF D2 STEEL BY TAGUCHI METHOD
2020
[26] Comparison of the use of two types of electrodes in the EDM process and using the surface response program
2020
[27] Experimental Study on Electrodes Types in Electrical Discharge Machining (EDM) of High-Speedd Steel
2020
[28] Optimization the Effect of Electrode Material Change on EDM Process Performance Using Taguchi Method
2020
[29] Fuzzy model-based optimal energy control during the electrical discharge machining
2020
[30] Integrated Control of Electrical Discharge Machining (EDM) using PSoC
2020
[31] Optimization of EDM process parameter for stainless steel D3
2019
[32] PENGARUH PARAMETER PROSES EDM DIE SINKING TERHADAP LAJU PELEPASAN BAHAN DAN LAJU KEAUSAN ELEKTRODA
2019
[33] Исследование процессов электроэрозионной обработки
2019
[34] Analysis of Electrical Discharge Machining
2019
[35] Electrolytic plasma polishing technique for improved surface finish of ED machined components
2019
[36] ПОВЫШЕНИЕ НАДЕЖНОСТИ РАБОТЫ ТЯГОВЫХ ЭЛЕКТРОДВИГАТЕЛЕЙ ЛОКОМОТИВОВ ЗА СЧЕТ ПРИМЕНЕНИЯ ЭЛЕКТРОИСКРОВОЙ ОБРАБОТКИ …
2019
[37] ПОВЫШЕНИЕ НАДЕЖНОСТИ РАБОТЫ ТЯГОВЫХ ЭЛЕКТРОДВИГАТЕЛЕЙ ЛОКОМОТИВОВ ЗА СЧЕТ ПРИМЕНЕНИЯ ЭЛЕКТРОИСКРОВОЙ …
2019
[38] Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
2019
[39] Experimental investigation for evaluating Process Parameters in Electric Discharge Machining of M2 Die Steel
International Journal of Research in Engineering, IT and Social Sciences, 2019
[40] Microstructure study on electro discharge deposited magnesium alloy with semi sintered and sintered electrode
2019
[41] Повышение качества поверхностей изделий, полученных методом электроэрозионной обработки, путем применения технологии электролитно …
2018
[42] Use of Taguchi approach to optimize Electrical Discharge Machining (EDM) process of Stainless Steel AISI 304
6th International Scientific Conference on Nanotechnology, Advanced Materials and its Applications, 2018
[43] Improving the quality of the surfaces of products obtained by electrical discharge machining using electrolytic-plasma polishing technology
Bulletin PNRPU …, 2018
[44] HYBRID ARTIFICIAL FISH AND GLOWWORM SWARM OPTIMIZATION ALGORITHM FOR ELECTRICAL DISCHARGE MACHINING OF TITANIUM ALLOY
2018
[45] OPTIMIZATION OF PROCESS PARAMETERS ON DIE-SINKING EDM WITH TWIN TOOL SETUP USING TAGUCHI METHOD.
Journal on Mechanical …, 2018
[46] Effects of process parameters on the performance of electrical discharge machining of AISI M42 high speed tool steel alloy
Materials Today: Proceedings, 2018
[47] Optimization of electrical discharge machining AA6061/10% Al2O3 composite using Taguchi optimization technique
Materials Today: Proceedings, 2018
[48] Effect of composition and grain structure on machining performance in EDM-A review
IOP Conference Series: Materials Science and Engineering, 2018
[49] Limits of Die-Sinking EDM for micro Structuring in W300 Steel with pure Copper Electrodes
Procedia CIRP, 2018
[50] ANALYSIS AND OPTIMIZATION OF Ti (Grade 5) ON µ-EDM BY TAGUCHI METHOD
International Research Journal of Engineering and Technology, 2018
[51] Experimental study of the effects of wire EDM on the characteristics of ferritic steel, at a micro-scale on the contour cut surface
2018
[52] APLIKASI METODA TAGUCHI UNTUK OPTIMASI PARAMETER ELECTRICAL DISCHARGE MACHINING PADA BENDA KERJA BAJA SKS3
2018
[53] Optimization of Process Parameters on Die-Sinking EDM with Twin Tool Setup Using Taguchi Method
2018
[54] VARIATIONS IN SPARK DISCHARGE AREA FOR DIRECTIONAL OVERCUT IN PRECISION ELECTRICAL DISCHARGE MACHINING
2018
[55] Modelling and Optimization of Process Parameters affecting machining involved in Electric Discharge Machining by GA-ANN
2018
[56] Investigating the effects of electric discharge machining parameters on material removal rate and surface roughness on AISI D2 steel using RSM-GRA integrated …
2018
[57] Numerical simulation of multi-spark electric discharge machining analysis for Ti6Al4V alloy drilling
2018
[58] ПОВЫШЕНИЕ КАЧЕСТВА ПОВЕРХНОСТЕЙ ИЗДЕЛИЙ, ПОЛУЧЕННЫХ МЕТОДОМ ЭЛЕКТРОЭРОЗИОННОЙ ОБРАБОТКИ, ПУТЕМ ПРИМЕНЕНИЯ …
2018
[59] SIMULATION OF ELECTRICAL DISCHARGE MACHINING OF DISSIMILAR MATERIALS
ARPN Journal of Engineering and Applied Sciences, 2018
[60] Some Studies on Machining Characteristics of Wire Electro Discharge Machining of Ti50Ni50-XCoX (X= 1, 5 and 10 At.%) Shape Memory Alloys
2018
[61] МОДЕЛИРОВАНИЕ ПРОЦЕССА ЭЛЕКТРОЭРОЗИОННОЙ ОБРАБОТКИ РАЗНОРОДНЫХ МАТЕРИАЛОВ MODELING OF EDM PROCESS OF DIFFERENT …
2017
[62] Analisis Kekerasan Permukaan Titanium-6A1-4V Pada Proses EDM Sinking Dengan Aplikasi Response Surdace Methodology (RSM)
2017
[63] Investigation of Process Parameters for Optimization of Surface Roughness in Finish Cut Electric Discharge Machining
Int. Journal of Engineering Research and Application, 2017
[64] MULTIPLE PERFORMANCE OPTIMIZATION OF ELECTRIC DISCHARGE DRILLING OF INCONEL X750 USING TAGUCHI BASED GREY RELATIONAL ANALYSIS
International Journal of Mechanical Engineering and Technology, 2017
[65] SOME POSSIBILITES OF PLASTIC DEFORMATION OF THE MACHINE PART SURFACES BY SUPERPOSITIONING THE INDENTER WITH ULTRASOUND OSCILLATIONS ALONG THE RESULTANT FORCE PROCESSING
2017
[66] Optimization of Die-Sinking EDM Process Parameters in Machining OF AMMC-Desirability Approach
Mechanics, Materials Science & Engineering Journal, 2017
[67] Estimation Of MRR For EDM Machining Of Tungsten Carbide Using Taguchi Methodology
2017
[68] Performance capabilities of EDM of high carbon high chromium steel with copper and brass electrodes
AIP Conference Proceedings, 2017
[69] EFFECT OF EDM PARAMETERS IN OBTAINING MMR AND EWR BY MATCHING STAINLESS STEEL USING COPPER AS AN ELECTRODE
2017
[70] Machining of Molybdenum by EDM-EP and EDC Processes
IOP Conference Series: Materials Science and Engineering, 2017
[71] A parametric optimization of wire-ED turning process parameters on material removal rate of INCONEL 718
Journal of Mechanical Engineering and Biomechanics, 2017
[72] EFFECT OF CURRENT AND ELECTRODE MATERIAL ON MATERIAL REMOVAL RATE (MRR) AND SURFACE ROUGHNESS (RA) IN EDM PROCESS
AL-TAQANI, 2017
[73] Prediction of EDM process parameters for AISI 1020 steel using RSM, GRA and ANN
2017
[74] Analysis of MRR and TWR on OHNS Die Steel with Different Electrodes Using Electrical Discharge Machining
International Journal of Engineering Research in Africa, 2016
[75] Investigation into features of graphite nanofluid synthesized using electro discharge process
The International Journal of Advanced Manufacturing Technology, 2016
[76] Experimental Study of Process Parameters through Dissimilar Form of Electrodes in EDM Machining
2016
[77] Experimental Investigations of EDM Process Parameters for Tool Wear Rate Based on Orthogonal Array
2016
[78] Prediction of Material Removal Rate in Die-sinking Electrical Discharge Machining
Procedia Manufacturing, 2016
[79] Sustainable Operation Planning and Optimization in Manufacturing: A Case with Electro-Discharge Machining
Handbook of Research on Managerial Strategies for Achieving Optimal Performance in Industrial Processes, 2016
[80] A Comparative Study of Machining Parameters on Die-Sinking Electrical Discharge Machining (EDM) using Copper and Aluminium Electrodes on Hard Steels
International Journal of Materials Forming and Machining Processes (IJMFMP), 2016
[81] Experimental Investigation and Optimization of Surface Roughness of Die Steel in WEDM Process with Influence of Heat Treatment
2016
[82] An investigation into surface roughness of work piece produced by chromium powder suspended dielectric in PMEDM process
International Journal of Manufacturing Research, 2016
[83] Optimization of Process Parameters in Die Sinking EDM - A Review
International Journal of Science Technology & Engineering, 2016
[84] Analysis of the Influence of EDM Parameters on Material Removal Rate of Low Alloy Steel and Electrode Wear of Copper Electrode
2016
[85] Optimization of Materials on EDM Machine – A Review
International Journal of Scientific & Engineering Research, 2016
[86] Experimental Investigation of Process Parameters in EDM for Incoloy 600 Using Taguchi-GRA
2016
[87] Development of EDM Tool for Fabrication of Microchannel Heat Sink and Optimization of Single Response Parameter of EDM by Taguchi Method
International Journal for Innovative Research in Science and Technology, 2016
[88] Optimization of Electrical Discharge Machining Process Parameters Using Flushing and Drilled Tool
International Research Journal of Engineering and Technology, 2016
[89] DEVELOPMENT OF LEAF SHAPE MICROCHANNEL HEAT SINK BY EDM TECHNIQUE AND FINDING EFFECT OF MATERIAL REMOVAL RATE AND SURFACE ROUGHNESS ON EDM PARAMETERS
International Conference on Recent Innovations in Engineering and Management, 2016
[90] Parameter Optimization of EDM on En36 Alloy Steel For MRR and EWR Using Taguchi Method
IOSR Journal of Mechanical and Civil Engineering, 2016
[91] Electric Discharge Machining and Its Parameters: A Review
2016
[92] Analysis of Various Machining Parameters of Electrical Discharge Machining (EDM) on Hard Steels using Copper and Aluminium Electrodes
2015
[93] A REVIEW ON ELECTRICAL DISCHARGE MACHINING SERVOMECHANISM SYSTEM
2015
[94] Said-Ball Cubic Transition Curve and Its Application to Spur Gear Design
2015
[95] Optimisation d'un procédé d'usinage par microélectroérosion
Thesis, UNIVERSITE CLAUDE BERNARD LYON1, 2015
[96] Nano-Finishing of Materials by Powder Mixed Electric Discharge Machining (PMEDM): A Review
Science of Advanced Materials, 2015
[97] Experimental Study of Material Removal Efficiency in EDM Using Various Types of Dielectric Oil
International Journal of Engineering Research and Development, 2015
[98] Experimental investigation into the EDM process of $\ gamma $-TiAl
Turkish Journal of Engineering and Environmental Sciences, 2015
[99] A Review of Research on Improvement of Surface Quality and Material Removal Rate in EDM Process
2015
[100] Experimental investigation of machining characteristics of Titanium alloy (Ti-6Al-4V) by using EDM process
2015
[101] Thanks for endless love, support and encouragement
2015
[102] A Comparative Study on Micro Electro-Discharge Machining of Titanium Alloy (TI-6AL-4V) and Shape Memory Alloy (NI-TI)
2015
[103] Application of Taguchi method in optimization of Electrical Discharge Machining of AlSiC Metal Matrix Composites
Proceedings of Sustainable Research and Innovation Conference, 2015
[104] Study of Powder Mixed Dielectric in EDM-A Review
2015
[105] INVESTIGATION AND OPTIMIZATION OF EDM PERFORMANCE MEASURES USING EMPIRICAL DATA ANALYSIS
International Journal of Research in Engineering and Technology, 2015
[106] Experimental investigation and thermal modeling on electro discharge drilling of PCD
2015
[107] Review on an electrical discharge machining servomechanism system
Scientia Iranica. Transaction B, Mechanical Engineering, 2015
[108] An Experimental Investigation of Machinability of Stainless Steel 316 Using Brass Electrodes
International Journal of Innovative Research in Science, Engineering and Technology, 2015
[109] Development and Experimental Study of Powder Mixed EDM for Cemented Carbide Work piece
Intl J Engg Sci Adv Research, 2015
[110] Study and analysis of Zinc PMEDM process parameters on MRR
International Journal of Emerging Technology and Advanced Engineering, 2014
[111] Architecture and training algorithm of feed forward artificial neural network to predict material removal rate of electrical discharge machining process
Scientia Iranica. Transaction D, Computer Science & Engineering, Electrical, 2014
[112] Experimental investigation of surface roughness of EN 353 on EDM with hollow tool
Pulse, 2014
[113] Effect of Dielectric Fluid and Vibration on Performance in Electrical Discharge Machining of AlSiC Metal Matrix Composites
Proceedings of Sustainable Research and Innovation Conference, 2014
[114] OPTIMIZATION AND COMPARISON OF NEAR-DRY EDM AND DRY EDM OF INCONEL 718
2014
[115] Evaluation of process parameter ranks in electric discharge machining of aerospace super alloy using copper electrode
Current Trends in Engineering and Technology (ICCTET), 2014 2nd International Conference on, 2014
[116] SAF SUDA ELEKTRO EROZYON İLE İŞLEME.
Engineer & the Machinery Magazine, 2014
[117] Optimization of Chromium Mixed Powder EDM parameters using Response Surface Methodology for H13 Tool steel Machining
2014
[118] Experimental investigation into the EDM process of γ-TiAl
Turkish J Eng Env Sci, 2014
[119] Effect and Optimization of Machine Process Parameters on MRR for EN19 & EN41 Materials Using Taguchi
Procedia Technology, 2014
[120] Influence Ranking of Process Parameters in Electric Discharge Machining of Titanium Grade 5 Alloy Using Copper Electrode
SP Sivam, AM Raj, S Kumar - researchgate.net, 2014
[121] Material Removal Rate, Electrode Wear Rate, and Surface Roughness Evaluation in Die Sinking EDM with Hollow Tool through Response Surface Methodology
International Journal of Manufacturing Engineering, 2014
[122] Finite element modeling and analysis of powder mixed electric discharge machining process for temperature distribution and volume removal considering multiple craters
International Journal of Modeling, Simulation, and Scientific Computing, 2014
[123] Effect of Low Frequency Vibration in Electrical Discharge Machining of AlSiC Metal Matrix Composite
Journal of Sustainable Research in Engineering, 2014
[124] Parametric study of powder mixed electrical discharge machining and mathematical modeling of SiSiC using copper electrode
Advanced Materials Research, 2014
[125] Study of surface properties and residual stresses of aluminium matrix composites after electric discharge machining
2014
[126] Saf Suda Elektro Erozyon ile İşleme
2014
[127] Experimental investigation into the EDM process of -TiAl
Turkish Journal of …, 2014
[128] The performance characteristics of a surface-modified cutting tool
2013
[129] Optimasi Multi Respon Pada Proses Edm Sinking Material SKD 11 Dengan Menggunakan Metode Taguchi-Fuzzy
2013
[130] Effects of electrical parameters, its interaction and tool geometry in electric discharge machining of titanium grade 5 alloy with graphite tool
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2013
[131] Investigations on the surface characteristics of grinding and edm processes using carbon nanotubes
2013
[132] Study on Effects of Powder-Mixed Dielectric Fluids on Electrical Discharge Machining Processes
2013
[133] Performance Capabilities of EDM machining using Aluminum, Brass and Copper for AISI 304L Material.
KS Banker, AD Oza, RB Dave - ijaiem.org, 2013
[134] Dry Electrical Discharge Coating Process on Aluminum by Using Titanium Powder Compact Electrode
Materials and Manufacturing Processes, 2013
[135] Parametric Optimization of PMEDM Process with Chromium Powder Suspended Dielectric for Triangular Electrodes
Advanced Materials Research, 2013
[136] Statistical multi-objective optimization of electrical discharge machining parameters in machining titanium grade 5 alloy using graphite electrode
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture,, 2013
[137] Material Removal Rate, Tool Wear Rate and Surface Roughness Analysis of EDM Process
2013
[138] Application of Taguchi Method for Determining Optimum Process Parameters of PMEDM with SiC Powder Suspended in Dielectric
i-Manager's Journal on Material Science, 2013
[139] Response surface analysis of slicing of silicon ingots with focus on photovoltaic application
Machining Science and Technology, 2012
[140] Microstructural Characterization of Wire Electro Discharge Machined Tungsten Carbide Cobalt Metal Matrix Composite
Advanced Materials Research, 2012
[141] DİELEKTRİK SIVISINA. METAL TOZU KATKILI ELEKTRO EROZYON İLE İşLEME.
Engineer & the Machinery Magazine, 2012
[142] Parametric Optimization of PMEDM Process with Chromium Powder Suspended Dielectric for Minimum Surface Roughness and Maximum MRR
Advanced Materials Research, 2012
[143] ESTIMATION OF MRR FOR MICRO-EDM MACHINING OF HASTELLOY C 276 USING TAGUCHI METHODOLOGY
2012
[144] Study on optimization and machining characteristics of electric discharge machining using powder suspension dielectric fluids
2012
[145] An investigation into the effect of nickel micro powder suspended dielectric and varying triangular shape electrodes on EDM performance measures of EN-19 steel
International Journal of Mechatronics and Manufacturing Systems, 2012
[146] Effects of electrical parameters, its interaction and tool geometry in EDM of titanium grade 5 alloy with graphite tool
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2012
[147] DRY ELECTRIC DISCHARGE MACHINING - A GREEN ENVIRONMENT FRIENDLY EDM TECHNOLOGY
Proceedings of the National Conference on Advances in Mechanical Engineering, 2012
[148] Investigation on Applicability of Diatomite Powder-Mixed Dielectric Fluid in Electrical Discharge Machining Processes
2012
[149] A REVIEW ON RESEARCH WORK IN ELECTRICAL DISCHARGE MACHINING
Journal of Manufacturing Engineering, 2012
[150] Effect of chromium powder suspended dielectric on surface roughness in PMEDM process
Tribology-Materials, Surfaces & Interfaces, 2011
[151] Experimental Investigation and Modeling of PMEDM Process with Chromium Powder Suspended Dielectric Charpy, Izod and Brugger Tests
2011
[152] Parametric optimization of PMEDM process with nickel micro powder suspended dielectric and varying triangular shapes electrodes on EN-19 steel
Journal of Engineering and Applied Sciences, 2011
[153] Parametric optimization of PMEDM process using chromium powder mixed dielectric and triangular shape electrodes
Journal of Minerals and Materials Characterization and Engineering, 2011
[154] RESEARCHES REGARDING THE PRECISION EO ELECTRODISCHARGE MACHINING WITH ROTARY TOOL
Revista de Tehnologii Neconventionale, 2011
[155] AB BALASANYAN SOME POSSIBILITES OF PLASTIC DEFORMATION OF THE MACHINE PART SURFACES BY SUPERPOSITIONING THE INDENTER …
AL ARSHAKYAN

Copyright © 2024 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.