Investigation of the torsional deformation of the complete upper denture: A pilot study ()
1. INTRODUCTION
The fracture of the acrylic resin dentures is an unresolved problem in removable prosthodontics despite numerous attempts to determine its cause. Despite the high frequency of complete upper denture (CUD) fracture, there is surprising little discussion of the subject in the literature. Nevertheless it has been established, that the CUDs are subjected to bending deformation [1].
The above consideration leads to the reasonable assumption that there may be a deficit in the study of the mechanical behavior of the CUD in functional loading conditions. The above assumption in combination with the fact that the corresponding research has focused on the study of pure bending of the CUD, may be the reason why mechanical behavior of the CUD still remains a complicated problem.
Recent studies have shown that the complexity of the loads applied during the normal function of the CUD, in both magnitude and direction, and the alterations in the directions and magnitudes of principal stresses induce a complex multiaxial stress state in the palatal stress field and in the field of the CUD’s labial flange [2-4].
Engineered mechanical structures, such as dentures, can be subjected to much more complex systems of loading [5,6]. Multiaxial fatigue damage occurs when the principal stress directions vary. Moreover real loads can induce bending combined with torsional, axial and shear stresses, generating bior tri-axial variable stress/strain histories at the critical point and leading to multiaxial fatigue problems [7-10].
Bearing in mind all the previous views, it is reasonable to question whether the loaded CUD only bends on the midline of the palate or whether a combination of bending and torsion of the denture may occur.
There is currently no published research related to the issue of torsion in the CUD. For this reason, relevant articles in the engineering literature have been examined. For the simplification of the problem, the assumption could be made that the torsional deformation of the CUD can be studied through the torsional deformation of a very thin and wide beam (actually a plate) with free ends. Torsional stresses are introduced when the applied load tends to twist the beam. This will occur when a beam supports a load that is applied eccentric to the principal crosssectional axis [11,12].
The present study is intended to gain additional information over the torsional deformation of the CUD, aiming to supplement the ascertained deficit in the mechanical behavior of the CUD. Since the bending deformation of the CUD has been studied extensively in the past, this pilot investigation was initiated to examine only the mean shear stresses recorded on the midline axis of the CUD and clarify if the midline axis of the denture is the axis of its torsion during loading. Other aims of this work include determining where the torsion point is located on the axis of the CUD and estimating the influence of notches on the anterior segment of the denture on its torsional behavior.
2. MATERIALS AND METHODS
2.1. Construction of the Identical Dentures-Specimens
Six identical CUDs were constructed according to a previous methodology, which is briefly described below [2- 4].
Two commercial molds of edentulous jaws were used: one of the upper jaw and one of the lower jaw (edentulous molds, size 55; Columbia Dentoform, Long Island, New York, USA) [2,3,13].
These molds were used to fabricate two prototype casts from type III dental stone (Hydrock, KerrLab, Orange, California, USA). Using a standardized methodology, two wax denture bases of uniform thickness (2.5 mm) were constructed using wax denture sheets (Tenatex, Associated Dental Products, Wiltshire, UK). Waxed rims were placed on the denture bases so that their long axes coincided with the crests of the residual ridges. Guidelines were drawn on the waxed rims to indicate the position of the ridge crest. The anterior teeth (Upper Anterior, Uhler Dental Supply, Chicago, Illinois, USA) were arranged according to standard procedures [2,3,13,14].
The posterior teeth (Upper Posterior, 33˚; Uhler Dental Supply) were placed with the central grooves of their occlusal surfaces coinciding with the guidelines, and the occlusal surfaces were arranged according to standard procedures to reproduce the anteroposterior and lateral compensating curves [13,14].
The corresponding wax complete lower denture (CLD) was then constructed with standardized vertical dimensions of occlusion using the corresponding lower teeth (Lower Posterior, 33˚; Uhler Dental Supply).
The waxed CUD was removed from the upper cast of the articulator and used to construct a two-piece mold to reproduce six identical standardized CUDs. A new cast was placed in its respective position in the lower half of the mold (made from Plexiglas), while the upper half of the mold (made with silicone) was fixed in position on the lower half (made from Plexiglas). Then, molten baseplate wax (Tenatex, Associated Dental Products) was poured into the intervening space. This procedure yielded six fully waxed CUDs and a waxed CLD, which were then flasked using an acrylic-resin material in accordance with the manufacturer’s instructions (Paladon 65, Heraeus Kulzer, Hanau, Germany). Thus, six identical CUDs were obtained with teeth made from the same material as was used to construct the denture bases. Artificial teeth were not used for the construction of the identical dentures specimens because if this was the case, the artificial teeth could be placed at a slightly different location, resulting in different loading condition of the acrylic dentures bases. The acrylic dentures were finished according to standard finishing procedures for acrylic-resin denture bases [14].
During the grinding and polishing of the definitive acrylic-resin dentures, the thickness was measured at six points on each of the labial and buccal flanges using an analog thickness gauge with 0.1 mm precision (K series, Schmidt Control Instruments, Waldkraiburg, Germany) to ensure that the bases of all of the denture specimens had the same thickness (3.0 ± 0.1 mm) [2-4].
2.2. Strain Gauges
It is a common view of many researchers that strain gauges are a reliable method for measuring torque [15, 16].
According to the simple theory of torsion on isotropic rectangular cross-section beams, the principal direct strains (ε1, ε2) are inclined at ±45˚ to the torsion axis (the longitudinal center line) and are equal in magnitude but opposite in sign [10,12]. In this case the following equations are valid:
(1)
(2)
where T is the torque, t is the specimen thickness, L is the length of the specimen, θ is the angle of twist, G is the shear modulus, w is the width of the specimen, and β is a known coefficient dependent on the thickness and width of the specimen [10,12].
If a torsion axis exists on the structure, for example the CUD, then by affixing biaxial strain gauges with their sensitive axes oriented at ±45˚ to the longitudinal axis of the structure, it is possible to record the shear strains due to the torsion [11,16].
When a biaxial two elements (also known as “torsion” or “fish bone”) strain gauge is cemented on a specimen which is under torsion, such that its central axis coincided to the axis of torsion and the gridlines of its one element are at 45˚ to this axis, the bridge output is sensitive to the torque but insensitive to any bending or axial loads (Figure 1) [17].
By connecting the two elements of the biaxial strain gauge to a half-bridge circuit it can be shown through mathematical equations that the shearing strain γxy can be measured. The function ε1 - ε2 will be performed automatically in the bridge, and the output will yield 2γxy directly [17].
Five biaxial strain gauges for torsion measurement (type KFG-2-120-D31, Kyowa Electronic Instruments, Tokyo, Japan) were cemented onto each identical upper denture with cyanoacrylate adhesive (type CC-15A, Kyowa Electronic Instruments). The strain gauges were cemented onto the palatal section of the dentures so that their middle axis coincided with the midline axis of the outer surface of the denture. Their centers were positioned at points that were 1, 2, 3, 4, and 5 cm from the contact point of the central incisors (Figure 2). All of the strains were measured using an electronic six-channel data acquisition system (Wheatstone bridge) consisting of a personal computer, a 12 bit PCI A/D card, a terminal board and specific acquisition and control software (Advanced GeniDAQ; American Advantech Corporation, Sunnyvale, California, USA). The three wires of each individual torque gauge were connected to the electronic Wheatstone bridge to produce a two active half-bridge connection for each gauge, which resulted in five halfbridge circuits.
Each upper denture specimen and the selected lower denture were mounted onto die stone casts, made by pouring high-strength type IV dental stone (Vel-Mix, KerrLab, Orange, California, USA) into the two commercial jaw molds, using the methodology of previous studies [2-4, 13].
Figure 1. The biaxial (also known as fish bone) strain gauge.
Figure 2. The arrangement of the five biaxial strain gauges on the midline of the palate of the CUD.
Before the denture specimens were placed on the load casts, the intaglio surfaces were painted with mediumviscosity silicone (Coltoflax, Coltene/Whaledent, NJ, USA) to simulate the oral mucosa. To ensure that the thickness of the silicone was similar to the average thickness of the masticatory mucosa in vivo, the thicknesses of the die stone were reduced by 2 mm and 1.5 mm in the residual ridges of the maxillary cast and the mandibular cast, respectively, before the placement of the painted specimens [2-4,13].
The upper and lower dentures were positioned in centric occlusion, and their mounted casts were placed between the plates of a hydraulic press (Bego Hydraulic, BEGO, Bremen, Germany) (Figure 3).
Each denture specimen was loaded three times under three notch conditions: condition 1 was loaded with the initial fraenal notch (5 mm in depth), condition 2 was loaded after deepening the notch by 4 mm (to a total notch length of 9 mm) using a cutting wheel (Ceraflex high-cutting-efficiency wheel, Bredent, Germany), and condition 3 was loaded after creating an incisal (midline) diastema by making a 7 mm slot between the two central incisors. This latter condition was considered as representative of the creation of a diastema between the teeth at request of the patient or of the presence of a crack due to insufficient penetration of acrylic resin between the teeth. The loads were applied at time intervals of 2 hours in duration to allow the acrylic base to recover from the previous load [4,18].
The denture specimens were loaded at 100 N. The maximum load of 100 Ν is consistent with a previous study that showed that the force exerted by edentulous patients at the vertical dimension of occlusion ranges from 30 to 110 N [19].
The shear strain was determined for every denture specimen and for each of the three notch conditions. The final mean value of the stress was determined from the
Figure 3. The CUD mounted on the cast in centric occlusion with the antagonistic lower denture, between the plates of the press.
six identical complete-denture specimens and was considered to be the representative value of the strain for every strain gauge in the corresponding notch condition.
The sensitivity of the used biaxial strain gauge in torsion, was measured by cementing a gauge onto an acrylic plate with dimensions of 6 cm ´ 3 cm ´ 3 mm so that its long axis coincided with the middle axis of the long dimension of the plate.
One end of the plate, which could be considered as a wide rectangular beam, was clamped to a bench. By applying a known torque of 1.2 Nm on the other end of the plate (free end) deflections in three orientations were induced, allowing three strains to be measured on the plate.
The orientations producing bending along the long axis of the plate and along the short axis of the plate (with no torsional deflection) induced recorded strains of 215 and 288 μ Strains, respectively. The strain recorded for the third orientation (rotation around the long axis of the plate causing pure torsional deflection) was 3830 μ Strains. From these results it can be concluded that strain values of up to 300 μ Strains, during the loading of the denture specimens, indicate deformations resulting from bending without torsional deformation, while values exceeding 300 μ Strains indicate small to large torsional deformations.
2.3. Statistical Analysis
One-way ANOVA was applied using standard statistical software (SPSS version 15.0 for Windows, SPSS, Chicago, Illinois, USA) to estimate the statistical significance of the differences between the mean values of shear strains in the three notch conditions. In addition, a Tukey HSD test was used for multiple comparisons among all possible pairs of the three notch conditions. The significance level was set as P = 0.05.
3. RESULTS
Figure 4 is a graphical representation of the mean shear strains recorded by each of the strain gauges in the three notch conditions. In this figure, position 1 refers to the anterior palatal strain gauge, position 5 refers to the posterior palatal strain gauge, and positions 2, 3 and 4 refer to the intervening strain gauges (Figure 4). As can be seen in this figure, the mean values of the shear strains for gauges 1, 3, 4 and 5 are low enough, lower than the threshold value of 300 μ Strains to be safely considered as deformations caused by bending. For this reason, the deformations (mean values) recorded by strain gauges 1, 3, 4 and 5 are excluded from further evaluation because these deformations may not be due to torsion. Consequently, the statistical analysis mentioned above was performed only for the strains measured on strain gauge 2.