The Ancient Quimbalete and Mercury Efficiency in Present-Day Small-Scale Gold Processing, Perú ()
1. Introduction
The ancient quimbalete, or Inka mill, is a stone crushing device that dates to ancient time in the Andes and is still used today, mainly in artisanal mining in Perú and Bolivia. Its purpose is comminution, or crushing and pulverizing the ore, thereby releasing the gold for separation, chemical treatment, and recovery (Thrush, 1968). Jaw crushers have a similar role in ore processing in Perú’s present-day large-scale open-pit copper-gold mines.
The quimbalete, also called a bimbalete or bambalete, which comes from an indigenous word meaning shake or move from one side to the other while staying in the same place. The terms piruro or drum-wheel (Petersen, 1970/2010) or maray (de Nigris and Riart, 2013) may be also used for pre-contact artisanal stone crushers. The quimbalete consists of two parts, a lower stationary base of granite or possibly metamorphosed rock and an upper, larger movable block of similar composition. The upper block is rocked back and forth either by walking or by rocking the quimbalete by hand with one or two strong wooden poles that are attached on either side. The upper movable part, which may weigh 1 - 2 tons, may be a block, or shaped like a truncated pyramid, or crescent-shaped. It may be ~1 m high and ~0.5 m wide, and can be very simple or elaborate; however, smaller versions called molinetes that are foot-operated from a seated position are used in northern Perú (Larco Hoyle, 2001). Water is added at the base to lubricate the blocks and help the initial gravity separation of the heavier gold from the waste rock. Mercury is then added to the muddy slurry at the base to selectively amalgamate the mm-sized gold grains. Because of the use of mercury and its toxicity (Brooks et al., 2007; Chauvin, 2018), the work takes place outdoors with only loosely constructed thatch or wooden walls and a roof above the worker who rocks the quimbalete by foot (Figure 1).
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Figure 1. Quimbalete and quimbalete worker.
Descriptions and figures of artisanal crushers and ancient quimbaletes are numerous, for example: Agricola (1556/1912); Atlas (2000); Barba (1640); Bargalló (1955, 1969); Costa et al. (2009); Olaechea (1901); Petersen (1970/2010); Rivero y Ustariz (1857); and Romaña (1908). Pre-contact artisanal crushers have been found at ancient mining sites in Argentina, Bolivia, Chile, and Perú (Ahlfeld & Schneider-Scherbina, 1964; Larco Hoyle, 2001; Petersen, 1970/2010). Descriptions and locations of many types of ancient and modern artisanal crushers used in the Andes are provided in de Nigris and Riart (2013) and a stone mill of similar proportions and function was found at the ancient mining site of Gümüsköy, Türkiye (Kaptan, 1982).
2. Mercury and Gold Processing in Perú
The Principle of Uniformitarianism, also known as the Present is Key to the Past, was proposed by Lyell in the 19th century and application of this principle helps understand pre-contact gold processing by study of methods used today, in particular, the use of mercury with the quimbalete. The importance of mercury for ancient gold mining in Perú was described by Larco Hoyle (2001) “...el beneficio de oro es todavía primitivo…fue el mismo que emplearon los antiguos peruanos, incluyendo el empleo del azogue, que fue usado desde muy remota antigüedad” [...gold processing is still primitive…and was the same used by ancient Peruvians including the use of mercury which was used since very ancient time]. Geochemical evidence for pre-contact use of mercury for gold amalgamation is based on comparison of the high mercury content of pre-cursor alluvial gold (>5000 ppm Hg) and the lower mercury content of artifact gold (<20 ppm Hg) resulting from burning (refogado) the gold-mercury amalgam to volatilize the mercury (Petersen, 1970/2010; Brooks et al., 2013). The common ore of mercury, cinnabar (HgS) is widely available in Perú, and the two most well-known occurrences are Huancavelica and Chonta (Arana, 1901; Brooks, 2023; Garbín, 1904; Giles, 1990; Noble and Vidal, 1990; Petersen, 1970/2010; Yates et al., 1955).
Industrial amounts of gold are produced in only two ways: 1) gravity separation, first by washing and then addition of mercury (amalgamation) and 2) use of sodium cyanide (Craig and others, 2001). Since sodium cyanide (NaCN) was not used in mining until the late 1880s, then chronologically the use of mercury must be considered as an important part of the mining technology that produced prodigious amounts of gold from alluvial sources in Gold Rush, California, ancient Perú, or at the 1st century BC Roman alluvial gold mining site of Las Médulas, Spain (Fernández-Lozano et al., 2021). Other methods include the legendary Golden Fleece, as well as variances in Perú that use carpet, sheep or other animal skins; however, all rely on the high specific gravity of gold to first concentrate the gold in water (Healy, 1979). Another is “dry washing” which is also known as the aventadero method in which air or wind is used to separate the heavier gold from the lighter minerals, much like grain is separated from chaff (Petersen, 1970/2010). In Chocó, western Colombia, plant juices are added to water in place of mercury to concentrate the gold (Brooks et al., 2015). Plants are also used with the smaller molinetes at Santa Clara de Tulpo, northern Perú as a part of the gold processing (Larco Hoyle, 2001); however, none of the above methods are widely used.
Perú is the leading gold producer in South America and during 2007-2011, Perú produced ~150 tons of gold annually from its large-scale, open-pit gold-copper mines that use cyanide. During the same time period 16 - 22 tons of gold were produced annually from small-scale alluvial gold mines, mainly in Madre de Dios in southeastern Perú, that use mercury amalgamation (Gurmendi, 2012). Other important alluvial gold districts include Marañon in northeastern Perú and Rio Huallaga in east-central Perú (Noble and Vidal, 1994; Atlas, 1999). Approximately 1.5 tons of gold per month are produced from Perú’s small-scale alluvial gold mines that use the ages-old technique of gravity separation and mercury amalgamation (Ahern, 2016; Al-Hassan and Hill, 1986; Brooks et al., 2007; Cánepa, 2005; Chauvin, 2018; Soto-Viruet, 2018). These alluvial gold sources likely provided the gold used by Atahualpa as ransom for his release from the Spanish before his execution in 1533.
3. The Quimbalete Process
The first step in the quimbalete process, crushing the ore, is mechanical and the following steps that include the addition of mercury and later, cyanide are chemical.
Figure 2. Semi-dried mud in settling tank.
Gold ore is first brought to the quimbalete site for processing and then the ore is crushed in the quimbalete with water and mercury added at the base. After crushing, the gold-mercury amalgam is recovered and squeezed through a cloth to remove excess mercury for reuse. The miner is paid for the gold after the mercury-gold amalgam is burned (refogado) with a gas torch to remove the mercury (Brooks et al., 2007; Cánepa, 2005) and weighed. The mud from the quimbalete goes on to a settling tank where the water evaporates or is drained and the semi-dried mud (Figure 2) is removed and transported to a plastic-lined cyanide leach field. Approximately 20% of the gold in the ore is recovered as a gold-mercury amalgam during the initial quimbalete processing; however, the semi-dried gold-bearing mud is then treated with cyanide to recover the remaining gold in solution. After application of cyanide the site owner treats the gold-bearing pregnant solution for final gold recovery.
The importance of cyanide as a follow-up to ages-old mercury amalgamation is demonstrated by an example of artisanal gold processing in Aruba. Gold was discovered in 1824 and was recovered from alluvial and vein deposits using crushing, gravity separation, and mercury amalgamation until ~1880 when profits declined and mining ceased. Then, in 1897 the cyanide method for gold recovery was introduced, mining resumed profitably, and continued until ~1916 (Gold Mine Ranch, 2021).
4. Site Sampling
Two quimbalete sites in Perú, El Ingenio and Portachuelo, were sampled to determine the efficiency of mercury amalgamation and the follow-up cyanide process; however, the owners requested that the exact location of these sites and other details not be given. After recovery of the amalgam the sludge goes on to the settling tanks and is mixed with ongoing sludge from other quimbaletes operating at the site. It is important to indicate that the quimbalete and subsequent processes are ongoing with no clean-up other than perhaps a spray with a hose after the amalgam is removed. There is no continuity between samples of: 1) ore, 2) muddy mercury-bearing sludge, and 3) cyanide-treated mud given on Table 1 and Table 2. Spot samples were taken at each step given below:
Step 1: ore is crushed by the quimbalete, ~20% of the gold, as amalgam, is removed using mercury during this step.
Step 2: mud from step 1 goes to settling tanks to dry.
Step 3: dried mud from the settling tanks is transported to the plastic-lined cyanide leach pad for cyanide recovery of the remaining gold.
The sludge from the first step is mixed with sludge from several other quimbaletes operating at the sites and, similarly, the material in the cyanide leach pad is mixed with ongoing material input. The spot samples obtained from each step of the process were analyzed by ICP (Inductively Coupled Plasma) and fire-assay for gold content. Results from the two sites are given in Table 1 and Table 2, respectively.
Table 1. Quimbalete geochemical sampling, El Ingenio, Perú.
|
PE241 Au ore |
PE242 Au ore |
PE243 after Hg |
PE244 after Hg |
PE245 after NaCN |
PE246 after NaCN |
Au (0.003) |
53.5 |
14.9 |
22.5 |
34.9 |
<0.5 |
<0.5 |
Ag (0.3) |
1.8 |
2.0 |
11.2 |
14.2 |
9 |
9.4 |
Al (300) |
4201 |
2160 |
11,127 |
12,180 |
29,781 |
29,480 |
As (2.0) |
25 |
28 |
3349 |
4300 |
1665 |
1692 |
Bi (5.0) |
<5 |
<5 |
66 |
154 |
36 |
35 |
Ca (300.0) |
1304 |
797 |
9199 |
22,712 |
23,972 |
23,961 |
Ce (1.0) |
10 |
3 |
7 |
7 |
13 |
13 |
Co (1.0) |
9 |
7 |
189 |
217 |
33 |
32 |
Cu (1.0) |
13 |
3891 |
1565 |
1770 |
2382 |
2292 |
Fe (300) |
10,894 |
13,379 |
165,214 |
194,570 |
91,595 |
92,382 |
Hg (0.5) |
<0.5 |
2.6 |
>100 |
>100 |
57.1 |
60.6 |
K (300) |
<300 |
<300 |
2600 |
2304 |
9787 |
9857 |
La (1.0) |
6 |
3 |
7 |
11 |
8 |
8 |
Li (2.0) |
3 |
<2 |
3 |
4 |
7 |
7 |
Mg (100.0) |
3655 |
1361 |
2366 |
3379 |
4419 |
4418 |
Mn (5.0) |
182 |
175 |
559 |
715 |
662 |
616 |
Na (100) |
207 |
236 |
1017 |
1157 |
3915 |
4068 |
Ni (1.0) |
11 |
13 |
17 |
28 |
17 |
17 |
Pb (3.0) |
4 |
6 |
2339 |
2861 |
4340 |
4354 |
S (30) |
112 |
3329 |
16,930 |
19,336 |
3215 |
3173 |
Sb (2.0) |
<2 |
<2 |
11 |
15 |
9 |
8 |
Sc (1.0) |
<1 |
<1 |
3 |
4 |
7 |
7 |
V (3.0) |
11 |
4 |
284 |
269 |
155 |
150 |
Zn (3.0) |
7 |
129 |
515 |
839 |
545 |
532 |
Multi-element ICP analyses in parts per million (detection limit given to right of element, in parentheses); American Assay, Sparks, NV [ICP-I04AB28, Au-fire assay]. Sample Descriptions: PE241 Au ore, Fe-stained milky quartz; PE242 Au ore, Fe-stained milky quartz; PE243 dried mud after quimbalete crushing, water, and amalgamation with mercury; PE244 dried mud after quimbalete crushing, water, and amalgamation with mercury; PE245 dried mud after cyanide treatment; PE246 dried mud after cyanide treatment.
Table 2. Quimbalete geochemical sampling, Portachuelo, Perú.
|
PE247 Au ore |
PE248 Au ore |
PE249 after Hg |
PE2410 after Hg |
PE2411 after NaCN |
PE2412 after NaCN |
Au (0.003) |
3.1 |
13.0 |
7.6 |
2.1 |
1.2 |
1.1 |
Ag (0.3) |
34.7 |
289.1 |
16 |
4.2 |
4.5 |
4.5 |
Al (300) |
32,775 |
33,359 |
25,665 |
20,947 |
30,844 |
31,330 |
As (2.0) |
453 |
1300 |
528 |
262 |
1164 |
897 |
Bi (5.0) |
<5 |
<5 |
18 |
<5 |
31 |
26 |
Ca (300.0) |
13,226 |
11,876 |
33,824 |
18,977 |
49,135 |
63,155 |
Ce (1.0) |
13 |
9 |
9 |
3 |
14 |
16 |
Co (1.0) |
317 |
1044 |
47 |
68 |
23 |
20 |
Cu (1.0) |
59,015 |
30,812 |
1715 |
8786 |
2173 |
1729 |
Fe (300) |
13,147 |
118,846 |
56,822 |
61,812 |
62,871 |
60,382 |
Hg (0.5) |
<0.5 |
<0.5 |
125.5 |
116.6 |
46.8 |
39.8 |
K (300) |
6519 |
6853 |
7368 |
4058 |
8973 |
9590 |
La (1.0) |
9 |
7 |
6 |
4 |
9 |
10 |
Li (2.0) |
10 |
11 |
8 |
12 |
10 |
10 |
Mg (100.0) |
5121 |
5371 |
12,830 |
10,549 |
5699 |
5321 |
Mn (5.0) |
1021 |
821 |
820 |
647 |
601 |
556 |
Na (100) |
4621 |
3791 |
1709 |
705 |
4755 |
5053 |
Ni (1.0) |
65 |
75 |
12 |
22 |
20 |
21 |
Pb (3.0) |
71 |
94 |
956 |
78 |
1085 |
1251 |
S (30) |
30,479 |
17,910 |
7485 |
3734 |
3643 |
4964 |
Sb (2.0) |
5 |
3 |
<2 |
<2 |
4 |
3 |
Sc (1.0) |
12 |
11 |
8 |
8 |
8 |
7 |
V (3.0) |
78 |
74 |
86 |
108 |
160 |
179 |
Zn (3.0) |
332 |
140 |
272 |
121 |
548 |
515 |
Multi-element ICP analyses in parts per million (detection limit given to right of element, in parentheses); American Assay, Sparks, NV [ICP-I04AB28, Au-fire assay]. Sample Descriptions: PE247 Au ore, Fe-stained quartz vein; PE248 Au ore, black-rusty Fe-stained quartz vein; PE249 dried mud after quimbalete crushing, water, and amalgamation with mercury; PE2410 dried mud after quimbalete crushing, water, and amalgamation with mercury; PE2411 dried mud after cyanide treatment; PE2412 dried mud after cyanide treatment.
5. Elements of Interest
Gold—Four spot samples of gold-bearing ore were sampled and the gold content of the samples ranged from 53.5 - 3.1 ppm gold for an average gold content of 21.1 ppm gold (Table 1, Table 2). After amalgamation spot samples ranged from 34.9 - 2.1 ppm gold for an average gold content of 16.7 ppm gold indicating that mercury efficiency yielded ~20% of the gold during amalgamation. Gold content of four spot samples after cyanide treatment ranged from <0.5 - 1.2 ppm gold for an average 0.8 ppm gold content resulting in cyanide efficiency of ~99% in removal of the gold.
Silver—Four spot samples of gold-bearing ore were sampled and the silver content of the samples ranged from 289.1 - 1.8 ppm silver for an average silver content of 81.9 ppm silver (Table 1, Table 2). After amalgamation spot samples ranged from 16 - 4.2 ppm silver for an average silver content of 11.4 ppm silver. No conclusion can be reached regarding the efficiency of silver removal by mercury because of possible contamination of the mercury with silver and variance of initial silver content in the ore samples as indicated by the anomalously high silver content of one ore sample. However, average silver content after amalgamation of the spot samples was 11.4 ppm silver. Silver content of four spot samples after cyanide treatment ranged from 9.4 - 4.5 ppm silver for an average 6.8 ppm silver content and cyanide efficiency of ~99% in removal of silver.
Mercury—Four spot samples of gold-bearing ore contained an average of 1 ppm mercury. After amalgamation the spot samples predictably were much higher in average mercury content of >100 ppm remnant mercury in the sludge. After cyanide treatment the samples contained an average of approximately 51 ppm mercury indicating that cyanide is not efficient in removing mercury from the processed material as it is with the precious metals. However, nitric acid can be used to remove mercury from gold-bearing sediments (Topkaya, 1984).
6. Conclusion
An understanding of present-day gold processing methods is key to understanding gold processing in the past, specifically the use of the quimbalete. Perú, the leading gold producer in South America, produced ~150 tons of gold annually from its large-scale, open-pit mines that use cyanide during 2007-2011. During the same time period 16 - 22 tons of gold were produced annually from small-scale alluvial gold mines, mainly in Madre de Dios, that use mercury amalgamation (Gurmendi, 2012). Approximately 1.5 tons of gold per month are produced from Perú’s from small-scale alluvial gold mines that use ages-old indigenous technology of quimbaletes, gravity separation in water, and mercury amalgamation (Ahern, 2016; Brooks et al., 2007; Cánepa, 2005; Chauvin, 2018; Soto-Viruet, 2018). Mercury used in the quimbalete process removes ~20% of the gold and the remaining material is treated with cyanide for 99% removal of the gold. Since cyanide was not available in ancient time, then indigenous quimbalete technology and the use of mercury is key to understanding pre-contact gold production. Present-day quimbalete-mercury technology continues to provide gold to modern Perú’s commodity market much as that ancient technology, which was used before European contact, provided some of the gold for artifact production in pre-contact Perú.
Acknowledgements
My respect and gratitude to Dr. Georg Petersen (deceased), University of Kiel, Germany and Lima, Perú for leading the way in the application of geology and geochemistry to archaeology in Perú by his publication of Minería y Metalurgia en el Antiguo Perú [Mining and Metallurgy in Ancient Perú]. Sincere thanks are expressed to Sr. Christian Ormeño for transport, security, and help in the field.