Recovery of High-Added Value Materials from Vinasse Using Laser-Based Combustion

Abstract

Vinasseisa liquid is produced during the process of fermentation and distillation of molasses for the production of ethanol. This paper studies the conversion of vinasse into valuable materials using laser, and the characterization of the provided products. For this purpose, vinasse sample was dried and combusted for 30 seconds using Nd: YAG laser with wavelength 1064 nm at output power 60 W continuous mode. The product of this process was characterized by an X-ray diffractometer (XRD), Fourier transform infrared (FTIR) and X-ray fluorescence (XRF) in order to investigate its crystal structure, functional groups and chemical elements, respectively. XRD results of the combusted vinasse showed Iron Silicide and Sodium Carbonate-Beta in different phases. FTIR showed several absorbance peaks confirming the presence of Iron Silicide and Sodium Carbonate. Moreover, percentages of 0.27% of iron, 0.06% of chrome and 0.01% of nickel were found using XRF.

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Mustafa, H.N.H., Alzain, A.M.T., Orsod, M.U. and Marouf, A.A.S. (2023) Recovery of High-Added Value Materials from Vinasse Using Laser-Based Combustion. Open Access Library Journal, 10, 1-8. doi: 10.4236/oalib.1109672.

1. Introduction

One of the most important residues in the sugarcane farms that are produced from the extraction of ethanol is Vinasse, which is a liquid produced by the process of fermentation of molasses for the production of alcohol and various yeasts. It has turned the attention of scientists to try to benefit from this article in many different areas for the sake of cleanliness environment. Vinasse is produced in large quantities based on the quality of molasses ranging from 12 to 20 litres versus 1 litre of pure alcohol. Vinasse is used after anaerobic digestion by bacteria and then burned in large kilns to produce potassium-rich fertilizer and used for soil fertilization (Naspolini et al., 2017) [1] .

Many researchers have studied the utilization of agricultural wastes and agriculture by-products to obtain useful and valuable materials, including the synthesizing, preparation and extraction of nanostructured materials, such as silica, silica gel, soluble sodium silicate or other materials by different extraction methods (Ma et al., 2012 [2] ; Rungrodnimitchai et al., 2017 [3] ; Owoeye and Isinkaye, 2017 [4] ). Some methods were environmentally friendly techniques (Ghorbani et al., 2015) [5] . There is a growing interest in the extraction of silica nanoparticles and valuable materials from agriculture by-products and waste such as from wheat bran and sesame seed cake (Gawbah et al., 2017 [6] ; Gawbah et al., 2018 [7] ). A variety of methods has been adopted in literature for this purpose, for example, the extraction of the biogenic silica from samples of some alpine plant species (Carnelli et al., 2001) [8] . Awad et al. develop a new procedure for the production of silica powder from sorghum bran ash via laser-based combustion (Awad et al., 2020) [9] . Some researchers study the use of vinasse as a culture medium for bio-surfactant production (Naspolini et al., 2017) [1] , or obtain biogas from vinasse bio-digestion (Salomon et al., 201) [10] .

Vinasse is considered an extractable substance and a soil-damaging substance where the soil will lose its fertility after five years. Therefore, this work tries to convert it into useful material throw combustion by laser. The purpose of this research is to develop a combustion method, for agricultural waste has both positive environmental and economic impacts in utilizing agricultural wastes and agriculture by-products to obtain useful and valuable materials, and it will decrease the cost of waste disposal at the same time.

2. Materials and Methods

2.1. Materials

The sample of liquid vinasse was obtained from Kinana Sugar Plantation Company, Sudan. It was dried under the sunlight for two days without contamination.

2.2. Methods

The Vinasse sample was placed into a high-temperature glass beaker (Schott Duran―Germany) and it was combusted on the air by the heat generated from Nd: YAG laser (Dornier Medilasfibertom to 5100) with wavelength 1064 nm, continuous mode at output power 60 W for 30 s. The laser beam was delivered by single-mode fibre optic with a diameter of 125 μm. The distance between the sample and the end of the fiber optic was about 1 cm. Because of the small spot size of the laser beam, the process of burning was done point per point. The laser was fixed on a holder while the high-temperature glass beaker was rotated every 30 s carefully for approximately 5 mm. The resulting material was ground carefully with agate mortar for homogeneity. The red laser spot also serves as a target, indicating where the sampling laser will be focused.

2.3. Characterization and Analysis

The X-ray diffraction (XRD) characterization was performed with XRD diffractometer (Shimadzu, MAX_X, XRD-7000) using Cu Kα with scanning speed of 1000˚/mi, it was used to examine the structure of the sample after combustion process. XRF Analysis was carried out using oxford instruments X-MET5000 Handheld XRF Analyzer. Fourier transform infrared (FTIR) spectrometer (Satellite FTIR 5000) was used for the determination of the functional groups present in the combusted vinasse. FTIR spectrum was collected in the range of (400 - 4000) cm1.

3. Results and Discussions

3.1. XRD Analyzing

Figure 1 shows the XRD pattern of the combusted vinasse. The analysis of XRD pattern revealed the presence of two subjects, they were iron silicide (1/1) with a concentration of 94.2% and sodium carbonate-beta with a concentration of 5.8%. Table 1 and Table 2 show the miller coordinates in the two subjects.

Figure 1. Combusted vinasse XRD pattern.

Table 1. Miller coordinates of sodium carbonate-beta were found in the subject.

Table 2. Miller coordinates of iron silicide were found on the subject.

Table 3. Results of FT-IR analyze.

Figure 2. FT-IR spectrum of combusted vinasse.

Table 4. XRF analysis after burning.

3.2. TIR Result

The IR Spectrum was carried out to get information about the entire molecular structure (functional groups) of the combusted vinasse sample. The spectral bands that exist in the FTIR spectrum of the sample are depicted in Figure 2. As shown in Table 3, the absorbance peak around 617.83 cm−1 is attributed to C-H stretching (Makawa, 2016) [11] , beak at 869.64 cm−1 FeFeOH (Goodman et al., 1976) [12] , beak at 1114.74 cm−1 SiO-Si stretching (Moenke, 1974) [13] , beak at 1400.71 cm−1 Na2CO3 (Reig et al., 2002) [14] and beak at 1622.25 cm−1 stretching vibrations of −C=N (Zheng, 2015) [15] .

3.3. XRF Analyze

XRF analysis reveals some elements like Chrome by a ratio of 0.06%, Iron by a ratio of 0.27% and Nickel by a ratio of 0.01%. Some elements like Manganese, Zinc, Copper and Lead weren’t found (Table 4).

4. Conclusions

In conclusion, the obtained Vinasse sample was combusted using Nd: YAG laser continuous mode at output power 60 W for 30 s. The produced materials were ground and then characterized. Based on the results of the XRF device analysis, there was a percentage of iron metal. The results of these tests were confirmed by the results of the XRD examination, which indicates that there is a ratio of 94.2 of iron silicide and Sodium carbonate by 5.8% and confirmed by FTIR analysis because Iron, Silicone and Sodium Carbonate function was found. This result approves this subject formed by Sodium Carbonate and Iron Silicide.

Conflicts of Interest

The authors declare no conflicts of interest.

References

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