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has been cited by the following article:

• TITLE: Removal of Silica and Alumina as Impurities from Low-Grade Iron Ore Using Wet High-Intensity Magnetic Separation and Reverse Flotation

  AUTHORS: Kazutoshi Haga, Moses Charles Siame, Atsushi Shibayama

  KEYWORDS: Iron Ore, Hematite, Magnetic Separation, Reverse Floatation, Multi-Stage Process

  JOURNAL NAME: Journal of Minerals and Materials Characterization and Engineering, Vol.6 No.3, May 21, 2018

  ABSTRACT: This study investigates the removal of silica and alumina as impurities from hematite based low-grade iron ore containing 34.18 mass% iron, 31.10 mass% of silica and 7.65 mass% alumina. Wet high-intensity magnetic separation (WHIMS) and reverse flotation (RF) were investigated. In WHIMS process, 93.08% of iron was recovered with a grade of 53.22 mass% at an optimum magnetic density of 10,000 mT, and pulp density of 2% used the L-4 machine. In RF experiments, optimal results showed 95.95% of iron recovered with 51.64 mass% grade using 1 kg/t of 1% alkaline starch as iron depressant and 1:1 mixture ratio of 0.75 kg/t DAA and NaOL as silica and alumina collectors. The designed multi-stage process involving feeding the concentrate from WHIMS into RF process reduced silica to 2.02 mass%, alumina to 1.04 mass% whilst recovering 81.94% of the iron with 67.27 mass% grade. As a result of this research, a process to produce high quality iron concentrate from hematite based low-grade iron ore with high iron recovery rate was constructed.