Integrity Assessment of Pipe System in a Full-Scale Membrane Water Treatment Plant

Abstract

The pipe system roles as a main bridge between membrane modules and pumps in membrane water treatment plants. Membrane operation modes generally consist of filtration and backwash processes in a normal mode, a pressure decay test as an integrity test and a chemical circulation through pipe system in a cleaning mode. Thus factors effecting on membrane performance should be sufficiently considered before design and operation. This study evaluated flow analysis for vibration diagnostic and evaluation of the fatigue lifetime in the microfiltration system applied for a drinking water treatment plant. Vibration of main membrane pipelines was measured to identify the source of vibration. Also natural frequency and fluid dynamics was calculated by computational fluid dynamics. It showed that maximum magnitude frequencies were at 12 Hz and 22 Hz, respectively at water and air pipeline during filtration and backwash. Backwash process caused mainly vibration on the backwash water pipe. The calculated frequency from analysis of frequency response and CFD was in a good agreement with the measured frequency. Fatigue analysis showed that pipelines were getting little damage caused by vibration. Fatigue lifetime was predicted more than 15 years under the operation condition of daily filtration, and more than 27 years under the operation condition of a daily backwash mode, resulting in minor damage on the pipe lifetime.

Share and Cite:

Oh, H. , Eom, J. , Kang, S. , Yoo, H. , Kim, Y. , Yoon, D. and Lim, J. (2014) Integrity Assessment of Pipe System in a Full-Scale Membrane Water Treatment Plant. Journal of Water Resource and Protection, 6, 363-374. doi: 10.4236/jwarp.2014.64038.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] Varbanets, M.P., Zurbrügg, C., Swartz, C. and Pronk, W. (2009) Decentralized Systems for Potable Water and the Potential of Membrane Technology, Water Research, 43, 245-265. http://dx.doi.org/10.1016/j.watres.2008.10.030
[2] Ahuja, S. (2013) Comprehensive Water Quality and Purification. Elsevier, Amsterdam, Boston
[3] US EPA (2003) Membrane Filtration Guidance Manual Proposal.
[4] Gupta, V.K. (2013) Environmental Water. Elsevier, Amsterdam.
[5] Gijsbertsen-Abrahamse, A.J., Cornelissen, E.R. and Hofman, J.A.M.H. (2006) Fiber Failure Frequency and Causes of Hollow Fiber Integrity Loss. Desalination, 194, 251-258. http://dx.doi.org/10.1016/j.desal.2005.11.010
[6] GamalKhedr, M. (1998) A Case Study of RO Plant Failure Due to Membrane Fouling, Analysis and Diagnosis. Desalination, 120, 107-113. http://dx.doi.org/10.1016/S0011-9164(98)00207-0
[7] Lee, C.H. and Chang, K.H. (2013) Failure Pressure of a Pressurized Girth-Welded Super Duplex Stainlesssteel Pipe in Reverse Osmosis Desalination Plants. Energy, 61, 565-574. http://dx.doi.org/10.1016/j.energy.2013.08.056
[8] Chaudhuri, S. (2008) Philosophy of Integrity Assessment of Engineering Components. Materials Science and Engineering A, 489, 259-266. http://dx.doi.org/10.1016/j.msea.2007.12.013
[9] Jo, J.H., Lee, Y.S., Kim, Y.W. and Jin, H.L. (2012) Structural Integrity Evaluation of Large Main Steam Piping by Water Hammering. Journals of Mechanical Science and Technology, 36, 1103-1108.
[10] Guo, H., Wyart, Y., Perot, J., Nauleau, F. and Moulin, P. (2010) Low-Pressure Membrane Integrity Tests for Drinking Water Treatment: A Review. Water Research, 44, 41-57. http://dx.doi.org/10.1016/j.watres.2009.09.032
[11] Johnson, W.T. (1997) Automatic Monitoring of Membraneintegrity in Microfiltration Systems. Desalination, 113, 303-307. http://dx.doi.org/10.1016/S0011-9164(97)00146-X
[12] Johnson, W.T. (1998) Predicting Log Removal Performance of Membrane Systems Using In-Situ Integrity Testing. Filtration & Separation, 1-35, 26-29.
[13] Adham, S.S., Jacangelo, J.G. and Laine, J.M. (1995) Low-Pressure Membranes: Assessing Integrity. Journal of American Water Works Association, 87, 62-75.
[14] Randles, N. (1997) Large Scale Operating Experience in Membrane Systems for Water Andwaste Water Reclamation. Desalination, 108, 205-211. http://dx.doi.org/10.1016/S0011-9164(97)00028-3
[15] Giglia, S. and Krishnan, M. (2008) High Sensitivity Binary Gas Integrity Test for Membrane Filters. Journal of Membrane Science, 323, 60-66. http://dx.doi.org/10.1016/j.memsci.2008.06.017
[16] Crozes, G.F., Sethi, S., Mi, B., Curl, J. and Marias, B. (2002) Improving Membrane Integrity Monitoring Indirect Methods to Reduce Plant Downtime and Increase Microbial Removal Credit. Desalienation, 149, 493-497.
http://dx.doi.org/10.1016/S0011-9164(02)00787-7
[17] Laine, J.M., Glucina, K., Chamant, M. and Simonie, P. (1998) Acoustic Sensor: A Novel Technique for Low Pressure Membrane. Desalination, 119, 73-77. http://dx.doi.org/10.1016/S0011-9164(98)00111-8
[18] Krantz, W.B., Lin, C.S., Sin, P.C.Y., Yeo, A. and Fane, A.G. (2011) An Integrity Sensor for Assessing the Performance of Low Pressure Membrane Modules in the Water Industry. Desalination, 283, 117-122.
http://dx.doi.org/10.1016/j.desal.2011.05.029
[19] Choi, S.H., Yang, J., Suh, C. and Cho, J. (20111) Use of Fluorescent Silica Particles for Checking the Integrity of Microfiltration Membranes. Journal of Membrane Science, 367, 306-313. http://dx.doi.org/10.1016/j.memsci.2010.11.015
[20] Choi, J.B., Yeum, S.W., Ko, H.O., Kim, Y.J., Kim, H.K., Choi, Y.H. and Park, Y.W. (2010) Development of a Web-Based Aging Monitoring System for an Integrity Evaluation of the Major Components in a Nuclear Power Plant, International Journal of Pressure Vessels and Piping, 87, 33-40.
[21] Norsok Standard (2009) Piping System Layout, Design and Structuralanalysis.
[22] Chang, Y.S., Jung, S.W., Lee, S.M., Choi, J.B. and Kim, Y.J. (2007) Fatigue Data Acquisition, Evaluation and Optimization of District Heating Pipes. Applied Thermal Engineering, 27, 2524-2535.
http://dx.doi.org/10.1016/j.applthermaleng.2007.02.001
[23] Zhou, J. (2005) Reliability Assessment Method for Pressure Piping Containing Circumferential Defects Based on Fuzzy Probability. International Journal of Pressure Vessels and Piping, 82, 669-678.
http://dx.doi.org/10.1016/j.ijpvp.2005.04.003
[24] Vinod, G., Sharma, P.K., Santosh, T.V., Prasad, M.H. and Vaze, K.K. (2014) New Approach for Risk Based Inspection of H2S Based Process Plants. Annals of Nuclear Energy, 66, 13-19. http://dx.doi.org/10.1016/j.anucene.2013.08.042

Copyright © 2023 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.