Numerical Analysis of Stresses on Layer-by-Layer Basis in FML Composite Cylinder Subjected to External Hydrostatic Loading

Abstract

The aim of the research work was to numerically investigate the residual stresses induced between the layers of fiber metal laminate (FML) cylinder (glass/epoxy reinforced aluminum laminates) under buckling hydrostatic loading. For the analysis of buckling behavior of FML cylinders, various fiber orientations such as 0/90°, 60/30°, ±45° and ±55° and different FRP thickness of 1, 2, and 3 mm were considered. The aluminum cylinder of inner diameter 80 mm, length 800 mm and wall thickness 1 mm was modeled with SHELL281 element type and a total of 1033 elements were used for computing the induced residual stresses between the layers. The results show that magnitude of residual stresses between the layers decreased along the thickness from outer layer towards the inner layer in sine wave form. The maximum residual Von-Mises stress was at inner aluminum layer while the maximum residual radial stress was at the outermost layer of FML cylinder due to the inward pressure. Among all types of FML cylinder 0/90° fiber oriented FML cylinder exhibited the least radial stress and a maximum Von-Mises stress along the FRP thickness.

Share and Cite:

Sumana, B. , Sagar, H. , Sharma, K. and Krishna, M. (2015) Numerical Analysis of Stresses on Layer-by-Layer Basis in FML Composite Cylinder Subjected to External Hydrostatic Loading. Materials Sciences and Applications, 6, 489-499. doi: 10.4236/msa.2015.66052.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] Nowak, T. and Schmidt, J. (2014) Prediction of Elasto-Plastic Behavior of Pressurized Composite Reinforced Metal Tube by Means of Acoustic Emission Measurements and Theoretical Investigation. Composite Structures, 118, 49-56.
http://dx.doi.org/10.1016/j.compstruct.2014.07.015
[2] Shokrieh, M.M. (2014) Residual Stresses in Composite Materials. Woodhead Publishing Limited, Narmak, xix-10.
[3] Abou Msallem, Y., Jacquemin, F., Boyard, N., Poitou, A., Delaunay, D. and Chatel, S. (2010) Material Characterization and Residual Stresses Simulation during the Manufacturing Process of Epoxy Matrix Composites. Composites Part A: Applied Science and Manufacturing, 41, 108-115.
http://dx.doi.org/10.1016/j.compositesa.2009.09.025
[4] Rossini, N.S., Dassisti, M., Benyounis, K.Y. and Olabi, A.G. (2012) Methods of Measuring Residual Stresses in Components. Materials and Design, 35, 572-588.
http://dx.doi.org/10.1016/j.matdes.2011.08.022
[5] Parnas, L. and Katrice, N. (2002) Design of Fiber-Reinforced Composite Pressure Vessels under Various Loading Conditions. Composite Structures, 58, 83-95.
http://dx.doi.org/10.1016/S0263-8223(02)00037-5
[6] Tutuncu, N. and Winckler, S.J. (1993) Stresses and Deformations in Thick-Walled Cylinders Subjected to Combined Loading and Temperature Gradient. Journal of Reinforced Plastic and Composite, 12, 198-209.
http://dx.doi.org/10.1177/073168449301200206
[7] Sun, X.S., Tan, V.B.C., Chen, Y., Tan, L.B., Jaiman, R.K. and Tay, T.E. (2014) Stress Analysis of Multi-Layered Hollow Anisotropic Composite Cylindrical Structures Using the Homogenization Method. Acta Mechanica, 225, 1649- 1672.
http://dx.doi.org/10.1007/s00707-013-1017-9
[8] Seif, M.A., Khashaba, U.A. and Rojas-Oviedo, R. (2007) Residual Stress Measurements in CFRE and GFRE Composite Missile Shells. Composite Structures, 79, 261-269.
http://dx.doi.org/10.1016/j.compstruct.2006.01.002
[9] Williams, J.G., Hodgkinson, J.M. and Gray, A. (1981) The Determination of Residual Stresses in Plastic Pipe and Their Role in Fracture. Polymer Engineering & Science, 21, 822-828.
http://dx.doi.org/10.1002/pen.760211304
[10] Spagnoli, A., Elghazouli, A.Y. and Chryssanthopoulos, M.K. (2001) Numerical Simulation of Glass-Reinforced Plastic Cylinders under Axial Compression. Marine Structures, 14, 353-374.
http://dx.doi.org/10.1016/S0951-8339(00)00008-3
[11] Goldfeld, Y., Arbocz, J. and Rothwell, A. (2005) Design and Optimization of Laminated Conical Shells for Buckling. Thin-Walled Structures, 43, 107-133.
http://dx.doi.org/10.1016/j.tws.2004.07.003
[12] Kabir, M.Z. (2000) Finite Element Analysis of Composite Pressure Vessels with a Load Sharing Metallic Liner. Composite Structures, 49, 247-255.
[13] Afshar, R., Bayat, M., Lalwani, R.K. and Yau, Y.H. (2011) Elastic Behavior of Glass-Like Functionally Graded Infinite Hollow Cylinder under Hydrostatic Loads Using Finite Element Method. Materials and Design, 32, 781-787.
http://dx.doi.org/10.1016/j.matdes.2010.07.023
[14] Jalalvand, M., Czél, G. and Wisnom, M.R. (2015) Damage Analysis of Pseudo-Ductile Thin-Ply UD Hybrid Composites—A New Analytical Method. Composites Part A: Applied Science and Manufacturing, 69, 83-93.
http://dx.doi.org/10.1016/j.compositesa.2014.11.006
[15] Kim, D. and Chaudhuri, R.A. (2007) Effect of Thickness on Buckling of Perfect Cross-Ply Rings under External Pressure. Composite Structures, 81, 525-532.
http://dx.doi.org/10.1016/j.compstruct.2006.09.015

Copyright © 2023 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.