Designing and Performance Evaluation of Biochar Production in a Top-Lit Updraft Up-scaled Gasifier

Abstract

The Original Belonio Rice Husk Gasifier (OBRHG), initially of height of 0.6 m, diameter of 0.15 m and thickness of 0.025 m was tested for biochar production through air gasification of rice husk (RH) and the design was upscaled to height of 1.65 m, diameter of 0.85 m and thickness of 0.16 m. A total of 27 experiments were conducted to monitor the gasifier performance and the system can operate with the centrifugal blower operating at a power input of 155 W and a maximum flow rate of 1450 m3/hr regulated according to the air requirement. Building the UBRHG is simple and inexpensive to fabricate and with the fairly satisfactory performance and ease of construction along with the convenience of operation, the UBRHG with RH as feed would find abundant avenues of applications in a rural setting for biochar production alongside thermal, mechanical and electrical energy delivery.

Share and Cite:

Nsamba, H. , Hale, S. , Cornelissen, G. and Bachmann, R. (2015) Designing and Performance Evaluation of Biochar Production in a Top-Lit Updraft Up-scaled Gasifier. Journal of Sustainable Bioenergy Systems, 5, 41-55. doi: 10.4236/jsbs.2015.52004.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] Leahy, S. (2013) Peak Water, Peak Oil… Now, Peak Soil?
http://www.ipsnews.net/2013/05/peak-water-peak-oilnow-peak-soil/
[2] MacCarty, N., Ogle, D., Still, D., Bond, T. and Roden, C. (2008) A Laboratory Comparison of the Global Warming Impact of Five Major Types of Biomass Cooking Stoves. Energy for Sustainable Development, 12, 56-65.
http://dx.doi.org/10.1016/S0973-0826(08)60429-9
[3] Johnson, M., Edwards, R., Alatorre Frenk, C. and Masera, O. (2008) In-Field Greenhouse Gas Emissions from Cookstoves in Rural Mexican Households. Atmospheric Environment, 42, 1206-1222.
http://dx.doi.org/10.1016/j.atmosenv.2007.10.034
[4] Tye, Y.Y., Lee, K.T., Wan Abdullah, W.N. and Leh, C.P. (2011) Second-Generation Bioethanol as a Sustainable Energy Source in Malaysia Transportation Sector: Status, Potential and Future Prospects. Renewable & Sustainable Energy Reviews, 15, 4521-4536.
http://dx.doi.org/10.1016/j.rser.2011.07.099
[5] Oanh, N.T.K., Bich, T.L., Tipayarom, D., Manadhar, B.R., Prapat, P., Simpson, C.D. and Liu, L.-J.S. (2011) Characterization of Particulate Matter Emission from Open Burning of Rice Straw. Atmospheric Environment, 45, 493-502.
http://dx.doi.org/10.1016/j.atmosenv.2010.09.023
[6] Darley, E.F., Burleson, F.R., Mateer, E.H., Middleton, J.T. and Osterli, V.P. (1966) Contribution of Burning of Agricultural Wastes to Photochemical Air Pollution. Journal of the Air Pollution Control Association, 11, 685-690.
http://dx.doi.org/10.1080/00022470.1966.10468533
[7] Ballard-Tremeer, G. (1997) Emissions of Rural Wood-Burning Cooking Devices.
http://www.ecoltdgroup.com/wp-content/uploads/2011/12/
PhDThesis_GrantBallard-Tremeer.pdf
[8] Glaser, B., Lehmann, J. and Zech, W. (2002) Ameliorating Physical and Chemical Properties of Highly Weathered Soils in the Tropics With Charcoal—A Review. Biology and Fertility of Soils, 35, 219-230.
http://dx.doi.org/10.1007/s00374-002-0466-4
[9] Carter, S., Shackley, S., Sohi, S., Suy, T. and Haefele, S. (2013) The Impact of Biochar Application on Soil Properties and Plant Growth of Pot Grown Lettuce (Lactuca sativa) and Cabbage (Brassica chinensis). Agronomy, 3, 404-418.
http://dx.doi.org/10.3390/agronomy3020404
[10] Downie, A., Munroe, P., Cowie, A., Zwieten, V.L. and Lau, S.M.D. (2012) Biochar as a Geoengineering Climate Solution: Hazard Identification and Risk Management. Critical Reviews in Environmental Science and Technology, 42, 225-250.
[11] Johnson, M., Edwards, R., Ghilardi, A., Berrueta, V., Gillen, D., Frenk, C.A. and Masera, O. (2009) Quantification of Carbon Savings from Improved Biomass Cookstove Projects. Environmental Science and Technology, 43, 2456-2462.
http://dx.doi.org/10.1021/es801564u
[12] Simon, G., Bumpus, A.G. and Mann, P. (2012) Win-Win Scenarios at the Climate-Development Interface: Challenges and Opportunities for Cookstove Replacement Programs through Carbon Finance. Global Environmental Change, 22, 275-287.
http://dx.doi.org/10.1016/j.gloenvcha.2011.08.007
[13] Garrett, S., Hopke, P. and Behn, W. (2010) A Research Road Map: Improved Cook Stove Development and Deployment for Climate Change Mitigation and Women’s and Children’s Needs.
http://www.geos.ed.ac.uk/homes/sshackle/BiocharStovesInnovation.pdf
[14] Apaydin-Varol, E. and Pütün, A.E. (2012) Preparation and Characterization of Pyrolytic Chars from Different Biomass Samples. Journal of Analytical and Applied Pyrolysis, 98, 29-36.
http://dx.doi.org/10.1016/j.jaap.2012.07.001
[15] Belonio, A.T. (2005) Rice Husk Gas Stove Handbook. Appropriate Technology Center of the Department of Agricultural Engineering and Environmental Management, College of Agriculture, Central Philippine University, Iloilo City, Philippines.
http://bioenergylists.org/stovesdoc/Belonio/Belonio_gasifier.pdf
[16] Panwar, N.L. and Rathore, N.S. (2008) Design and Performance Evaluation of a 5 kW Producer Gas Stove. Biomass and Bioenergy, 32, 1349-1352.
http://dx.doi.org/10.1016/j.biombioe.2008.04.007
[17] Saravanakumar, A., Haridasan, T.M., Reed, T.B. and Bai, R.K. (2007) Experimental Investigation and Modelling Study of Long Stick Wood Gasification in a Top Lit Updraft Fixed Bed Gasifier. Fuel, 86, 2846-2856.
http://dx.doi.org/10.1016/j.fuel.2007.03.028
[18] Zainal, Z.A., Rifau, A., Quadir, G.A. and Seetharamu, K.N. (2002) Experimental Investigation of a Downdraft Biomass Gasifier. Biomass and Bioenergy, 23, 283-289.
http://dx.doi.org/10.1016/S0961-9534(02)00059-4
[19] Kaupp, A. (1984) Gasification of Rice Hull: Theory and Praxis. Federal Republic of Germany: GATE/GTZ, 303 p.
http://dx.doi.org/10.1007/978-3-322-96308-6
[20] ASTM D1762-84 (2013) Standard Test Method for Chemical Analysis of Wood Charcoal. ASTM International, West Conshohocken.
http://www.astm.org/Standards/D1762.htm
[21] Anon (1983) Simple Technologies for Charcoal Making. FAO Forestry Paper, FAO, Rome, 4.
[22] Buckee, G. (1994) Determination of Total Nitrogen in Barley, Malt and Beer by Kjeldahl Procedures and the Dumas Combustion Method. Journal of the Institute of Brewing, 100, 57-64.
[23] Enders, A., Hanley, K., Whitman, T., Joseph, S. and Lehmann, J. (2012) Characterization of Biochars to Evaluate Recalcitrance and Agronomic Performance. Bioresource Technology, 114, 644-653.
http://dx.doi.org/10.1016/j.biortech.2012.03.022
[24] Hensley, M., Gu, S. and Ben, E. (2011) Biochar Production Potential in Ghana—A Review. Renewable & Sustainable Energy Reviews, 15, 3539-3551.
http://dx.doi.org/10.1016/j.rser.2011.05.010
[25] Garcia-Bacaicoa, P., Bilbao, R., Arauzo, J. and Salvador, M.L. (1994) Scale-Up of Downdraft Moving Bed Gasifiers (25 – 300 kg/h)—Design, Experimental Aspects and Results. Bioresource Technology, 48, 229-235.
http://dx.doi.org/10.1016/0960-8524(94)90151-1
[26] Agrafioti, E., Bouras, G., Kalderis, D. and Diamadopoulos, E. (2013) Biochar Production by Sewage Sludge Pyrolysis. Journal of Analytical and Applied Pyrolysis, 101, 72-78.
http://dx.doi.org/10.1016/j.jaap.2013.02.010
[27] Wiedner, K., Rumpel, C., Steiner, C., Pozzi, A., Maas, R. and Glaser, B. (2013) Chemical Evaluation of Chars Produced by Thermochemical Conversion (Gasification, Pyrolysis and Hydrothermal Carbonization) of Agro-Industrial Biomass on a Commercial Scale. Biomass and Bioenergy, 59, 264-278.
http://dx.doi.org/10.1016/j.biombioe.2013.08.026
[28] Duku, M.H., Gu, S. and Hagan, E.B. (2011) Biochar Production Potential in Ghana—A Review. Renewable & Sustainable Energy Reviews, 15, 3539-3551.
http://dx.doi.org/10.1016/j.rser.2011.05.010
[29] Maschio, G., Koufopanos, C. and Lucchesi, A. (1992) Pyrolysis, a Promising Route for Biomass Utilization. Bioresource Technology, 42, 219-231.
http://dx.doi.org/10.1016/0960-8524(92)90025-S
[30] Maiti, S., Dey, S., Purakayastha, S. and Ghosh, B. (2006) Physical and Thermochemical Characterization of Rice Husk Char as a Potential Biomass Energy Source. Bioresource Technology, 97, 2065-2070.
http://dx.doi.org/10.1016/j.biortech.2005.10.005
[31] Nsamba, H., Hale, S., Cornelissen, G. and Bachmann, R. (2014) Improved Gasification of Rice Husks for Optimized Biochar Production in a Top Lit Updraft Gasifier. Journal of Sustainable Bioenergy Systems, 4, 225-242.
http://dx.doi.org/10.4236/jsbs.2014.44021
[32] Galinato, S.P., Yoder, J.K. and Granatstein, D. (2011) The Economic Value of Biochar in Crop Production and Carbon Sequestration. Energy Policy, 39, 6344-6350.
http://dx.doi.org/10.1016/j.enpol.2011.07.035
[33] Luoga, E., Witkowski, E.T. and Balkwill, K. (2000) Economics of Charcoal Production in Miombo Woodlands of Eastern Tanzania: Some Hidden Costs Associated with Commercialization of the Resources. Ecological Economics, 35, 243-257.
http://dx.doi.org/10.1016/S0921-8009(00)00196-8
[34] Roberts, K.G., Gloy, B.A., Joseph, S., Scott, N.R. and Lehmann, J. (2010) Life Cycle Assessment of Biochar Systems: Estimating the Energetic, Economic, and Climate Change Potential. Environmental Science & Technology, 44, 827-833.
http://dx.doi.org/10.1021/es902266r

Copyright © 2023 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.