Some Studies on Wear and Corrosion Properties of Al5083/Al2O3/Graphite Hybrid Composites

Abstract

Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used in marine and aerospace applications due to their superior corrosion resistance, excellent formability and good welding characteristics. Al5083, a non-heat treatable high Mg-Al wrought alloy, is extensively used for the marine applications. Hence, an attempt has been made in the proposed work to study the effects of Graphite (Gr) and Aluminium oxide (Al2O3) on aluminum hybrid composites involving both hard and soft reinforcements on wear and corrosion properties. The synthesis of hybrid metal matrix composite used in the present study has been carried out by stir casting method. The effects of reinforcement, time duration and particle size on prepared samples of composites have been studied on slurry erosive wear. The static and accelerated corrosion tests have been performed and the microhardness of the developed composites was also investigated. The experimental results on Al5083-Al2O3-Gr hybrid composites revealed that the addition of reinforcement improves the hardness and reduces corrosion and wear rates.

Share and Cite:

V. Gaitonde, S. Karnik and M. Jayaprakash, "Some Studies on Wear and Corrosion Properties of Al5083/Al2O3/Graphite Hybrid Composites," Journal of Minerals and Materials Characterization and Engineering, Vol. 11 No. 7, 2012, pp. 695-703. doi: 10.4236/jmmce.2012.117055.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] Wood, R.J.K., Jones, T.F., Ganeshalingam, J., and Miles, N.J., 2004, “Comparison of Predicted and Experimented Erosion Estimates in Slurry Ducts”, Wear, Vol. 256, pp. 937–947.
[2] Speyer, A. J., Wood, R.J.K., and Stokes, K.R., 2001, “Erosion of Aluminum Based Claddings on Steel by Sand in Water”, Wear, Vol. 250, pp. 802–808.
[3] Li, Y., Burstein, G.T., and Hutchings, I.M., 1995, “The Influence of Corrosion on the Erosion of Aluminium by Aqueous Silica Slurries”, Wear, Vol. 186–187, pp. 515–522.
[4] Ball, A., and Ward, J., 1985, “An Approach to Material Selection for Corrosive-Abrasive Wear by Systematic In-situ and Laboratory Testing Procedure”, Tribology International, Vol. 18, No.6, pp. 347–351.
[5] Das, S., Mondal, D.P., Das Gupta, R., and Prasad, B.K., 1999, “Mechanism and Material Removal during Erosion-Corrosion of an Al–SiC Particle Composite”, Wear, Vol. 236, pp. 295–302.
[6] Caron, S., Thibaut, P., Turrene, S., Hamel, F.G., and Masouhave, J., 1989, “Proceedings of Conference of Processing of Ceramic and Metal Matrix Composites”. Halifax, Canada, 20-24 August 1989, Peragamon Press, New York.
[7] Ramachandra, M., and Radhakrishna, K., 2006, “Sliding Wear, Slurry Erosive Wear, and Corrosive Wear of Aluminium/Sic Composite” Materials Science-Poland, Vol. 24, No. 2/1, pp. 333-348.
[8] Ramachandra, M., and Radha-krishna, K., 2007, “Effect of Reinforcement of Fly Ash on Sliding Wear, Slurry Erosive Wear and Corrosive Behavior of Aluminum Matrix Composites”, Wear, Vol. 262, pp.1450-1462.
[9] Li, Y., Burstein, G.T., and Hutchings, I.M., 1995, “The Influence of Corrosion on the Erosion of Aluminium by Aqueous Silica slurries”, Wear, Vol. 186–187, pp. 515–522.
[10] Setsuo, A., Shoji, G., Yoshinari, K., Liu, W., and Chungming, L., 1999, “Slurry Erosion of Fe–15 mass%/25 mass% Cr–C–B Eutectic alloys”, Wear, Vol. 233-235, pp. 160–167.
[11] Candan, S., and Bilgic, E., 2004, “Corrosion Behavior of Al-60 Vol.% SiCp Composites in NaCl Solution”, Materials Letters, Vol. 58, pp. 2787-2790.
[12] Kiourtsidis G., and Skolianos, S.M., “Corrosion Behaviour of Squeeze-cast Silicon Carbide-2024 Composites in Aerated 3.5 wt.% Sodium Chloride”. Materials Science and Engineering A, Vol. 248, pp. 165-172.
[13] Saxena, M., Modi, O. P., Yegneswaran, A.H., and Rohatgi, P. K., 1987, “Corrosion Characteristics of Cast Aluminum Alloy-3 wt.% Graphite Particulate Composites in Different Environments”, Corrosion Science, Vol. 27, No. 3, pp. 249-256.
[14] Nath, D., and Namboodhiri, T.K.G., 1989, “Some Corrosion Characteristics of Aluminum-Mica Particulate Composites”, Corrosion Science, Vol. 29, No. 10, pp. 1215-1229.
[15] Nunes, R.C.R., and Ramanathan, L.V., 1995, “Corrosion Behaviour of Alumina-Aluminium and Silicon carbide-Aluminium Metal-Matrix Composites”, Corrosion, Vol. 51, No. 8, pp. 610-617.
[16] Paciej, R.C., and Agarwala, V.S., 1988, “Influence of Processing Variables on the Corrosion Susceptibility of Metal-Matrix Composites”, Corrosion, Vol. 44, No. 10, pp. 680-684.
[17] Mclntyre, J.F., Conrad, R.K., and Goledge, S.L., 1990, “The Effect of Heat Treatment on the Pitting Behavior of SiCw/AA2124”, Corrosion, Vol. 46, No. 11, pp. 902-905.
[18] Ahmad, Z., and Abdul Aleem, B. J., 2002, “Degradation of Aluminum Metal Matrix Composites in Salt Water and its Control”, Materials & Design, Vol. 23, No. 2, pp. 173-180.
[19] Greene H.J., and Mansfeld F., 1997, “Corrosion Protection of Aluminium Metal Matrix Composites”, Corrosion, Vol. 53, No. 12, pp. 920 – 927.
[20] Tazaskoma, P.P., Mc Cafferty, E., and Crowe, C.R., 1983, “Corrosion Behaviour of SiC/Al Metal Matrix Composites”, Journal of the Electro-chemical Society, Vol. 130, No. 9, pp. 1804-1809

Copyright © 2024 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.