Investigating the Thermal Stress of Millisecond Pulsed Laser Irradiation on Charge-Coupled Devices

DOI: 10.4236/jamp.2020.811191   PDF   HTML   XML   42 Downloads   109 Views  

Abstract

In this study, a two-dimensional model describing thermal stress on a charge-coupled device (CCD) induced by ms laser pulses was examined. Considering the nonlinearity of the CCD’s material parameters and the melting phase transition process of aluminum electrode materials was considered by using equivalent specific heat capacity method, the physical process where a laser pulse irradiating a CCD pixel array was simulated using COMSOL Multiphysics software. The temperature field and thermal stress field were calculated and analyzed. In order to clarify the mechanism producing damage on the CCD detector, Raman spectra from silicon were measured with a micro-Raman spectrometer to determine stress change in the CCD chip. The procedure presented herein illustrates a method for evaluating strain in a CCD after laser irradiation.

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Jiang, C. , Tan, Y. , Peng, B. , Jin, G. , Cai, H. and Lv, Z. (2020) Investigating the Thermal Stress of Millisecond Pulsed Laser Irradiation on Charge-Coupled Devices. Journal of Applied Mathematics and Physics, 8, 2557-2568. doi: 10.4236/jamp.2020.811191.

1. Introduction

Research on laser-irradiated optoelectronic devices is helpful for designing devices that can withstand laser damage, which is of great significance in laser imaging, laser processing, laser scanning, laser detection, and other fields [1] [2]. Charge-coupled devices (CCDs) have become mainstream photoelectric conversion devices and are widely used in sensing [3] [4]. When a CCD is irradiated, the laser can cause irreversible damage [5]. Therefore, since the 1960s, researchers have investigated the effect of laser irradiation on CCDs. Bartoli et al. used a one-dimensional thermal model to describe thermal damage in irradiation detectors from laser pulses [6]. Zejin et al. used 632.8 and 1060 nm laser irradiation to analyze light saturation, thermal saturation, and permanent damage in CCD detectors [7]. Juan et al. studied the damage mechanism in a single photosensitive unit irradiated with an ms laser pulse. To investigate laser damage, a polarization spectrum video imager was used to monitor damage evolution in ceramics caused by nanosecond laser pulses [8]. The Raman spectra in compounds damaged by laser pulses were measured to analyze changes in material composition [9] [10]. Various laser damage simulations and detection methods have been used to study the damage process.

In recent years, damage in laser-irradiated CCD sensors has been studied by examining the degradation of the optical and electrical properties of the device [11] [12], where damage was caused by CW lasers, single pulses, and multiple laser pulses [13] [14] [15]. Research on thermally induced damage from laser pulses on CCDs has focused on nanosecond pulses, femtosecond pulses, high repetition frequency lasers, or high power lasers [16] [17]. Existing research has also only focused on single-layer or multi-layer CCDs [18], and little research has focused on stress damage in a CCD pixel matrix due to irradiation with ms laser pulses.

A two-dimensional model of single pulsed laser irradiation on a CCD pixel matrix is presented in this paper. The transient temperature field and thermal stress field were simulated using the finite element method (FEM), and the mechanism producing damage was analyzed. Furthermore, an experiment was conducted where a color CCD was irradiated with ms laser pulses, and the experimental results were compared with the simulation results. Raman spectra from the damaged silicon-based CCD chips were measured to analyze the stress.

2. Numerical Simulations

2.1. Numerical Simulation Model

The FEM model used for simulations includes determining the model equation and solving factor, establishing the geometric model of the pixel array, simulating the boundary conditions and the heat source body, analyzing and solving the equation of the grid, and analyzing the results.

The CCD detector structure (from top to bottom) consists of a micro lens, color plate (RGB), and a pixel array, as shown in Figure 1. A few reasonable simplifications were made to the pixel matrix structure, giving a two-dimensional geometric model. The simulated structure consists of aluminum, SiO2, and silicon (from top to bottom), with corresponding thicknesses of 0.5, 0.1, and 400 µm. The overall width of the structure is 2 mm with 10 simulated pixels, and the ratio of shaded to unshaded areas for each pixel is 1:2. The laser pulse was defined with a uniform distribution and 1 mm spot diameter. The irradiation area is the

Figure 1. (a)Microscope image of the CCD pixel matrix; (b) two-dimensional model of the laser-irradiated pixel array.

geometric center of the structure, and the initial temperature is 293 K.

Fourier’s law of heat conduction in Cartesian coordinates can be expressed as:

ρ ( T ) c ( T ) T ( x , y , t ) t = x ( k ( T ) T ( x , y , t ) x ) + y ( k ( T ) T ( x , y , t ) y ) + Q ( x , y , t ) . (1)

During the interaction between a laser and a material, the heat generated by absorbed light can be described as body and surface heat sources. Absorption in the SiO2 and siliconlayers without aluminum shielding is equivalent to body absorption because the laser can penetrate through to a certain depth. In this case, the two heat source terms can be respectively written as:

Q 0 = α 0 | E ( z ) | 2 n 0 I 0 , (2)

Q S = α 0 A s I S 0 e α s y . (3)

where α 0 and α s are the absorption coefficients in silicon and SiO2, respectively; E ( z ) is the electric field intensity distribution in the SiO2 layer, which can be determined using Maxwell’s equations; n 0 is the refractive index of the SiO2 layer; A S is the laser absorption rate in the silicon layer; I S 0 = I 0 e α 0 h 0 is the incident laser intensity and h 0 is the SiO2 layer thickness.

When the laser irradiates the aluminum surface, absorption occurs near the surface due to the skin effect, and Equation (1) can thus be written as:

ρ ( T ) c ( T ) T t = x ( k ( T ) T x ) + y ( k ( T ) T y ) . (4)

For the interaction between the laser and the material, if light is absorbed on the surface of the material, the heat it generates can be treated as a surface source. Thus, it becomes possible to apply the following boundary condition at the Al layer:

k m T m z | x = 0 = A M I 0 g ( t ) . (5)

where AM is the laser absorption rate in Al; I0 is the laser power density; and g ( t ) is the amplitude of the laser pulse. In this paper, the initial temperature for the reference laser irradiation CCD experiment was set to 293 K.

When a laser pulse irradiates a multilayer structure, the material absorbs light, creating a non-uniform temperature distribution, and non-uniform stress accumulates due to thermal expansion. Stress in the material can be calculated using thermal elastic theory and appropriate boundary conditions:

2 u x + 1 1 2 v e x 2 ( 1 + v ) 1 2 v β T x 2 u y + 1 1 2 v e y 2 ( 1 + v ) 1 2 v β T y . (6)

where e = ε x + ε y + ε z is the body strain; u x , u y are the displacement in the X and Y directions, respectively; v is Poisson’s ratio; and β is the coefficient of thermal expansion.

2.2. Maintaining the Integrity of the Specifications

COMSOL Multiphysics software was used to simulate the physical process where ms laser pulses were incident on the CCD array. Based on the structure and size of the pixel measured with a metallographic microscope, the pixel matrix was reasonably simplified, and a two-dimensional geometric model was established. The heat source term was simulated according to the physical radiation process, so as to obtain the thermal stress reflection of when the pixel array is irradiated with ms laser pulses.

Figure 2 shows that the maximum temperature rise appears in the silicon layer because the silicon layer has the highest absorption. Through analysis of the simulation process, it is possible to conclude that the highest temperature always occurs at the center.

The temperature curve at “A” on the surface center of the aluminum layer under various incident laser power densities is shown in Figure 2(a). The temperature gradient at “A” is larger when the incident laser power density is larger. When the laser irradiates the CCD at 0.6 × 108 W/m2, the material did not experience a phase transition.

Figure 2(b) and Figure 3(b) show that the maximum Von Mises stress is located at the edge of the CCD, while the stress in the middle of the array is small. Thus, part of the electrode may be lost at the gate edge, but it may not be completely detached from the SiO2 layer.

However, for the SiO2 and silicon layers in a photosensitive MOS unit, the maximum equivalent stress appears on the surface of the silicon layer because the coefficient of thermal expansion for silicon is nearly two orders of magnitude larger than that of SiO2. This means the silica and silicon layers may separate when the temperature reaches approximately 550 K [19]. Figure 3 shows the stress distribution on the surface of the silicon layer.

The stress in the unirradiated area is marked as M stress, while the stress of the irradiated area is noted as W stress. The stress distribution is symmetric. The W stress is compressive, while the M stress is tensile. The stress changes abruptly

(a)(b)

Figure 2. (a) Temperature distribution and (b) location of maximum Von mises stress when the laser power density is 0.6 × 108 W/m2 at 1.5 ms after beginning irradiation.

Figure 3. (a) Point temperature distribution under different pulse energies and (b) Von Mises stress distribution at point A in the aluminum layer.

Figure 4. Stress distribution in the silicon layer surface at t = 1.5 ms.

during the rejection process.

The stress distribution shows that stress in the irradiated area in the silicon layer is close to or even exceeds the material’s ultimate strength value, meaning that fatigue failure is likely to occur along the silicon layer on the surface of the rejection. However, stress is small at the edges and is well below the stress limit, thus one would not expect interlaminar fracture to occur at the edges. At the center, fracture resembles a separation zone between the two layers, but interlayer slip does not occur.

Neither a phase change in the material nor a split between layers in the CCD was found to occur. Charge transfer and storage in the photosensitive units did not decrease; thus, interlaminar fracture may not result in failure.

Figure 5 shows the temperature distribution when the power density was 1.48 × 108 W/m2; the temperature of the silicon layer surface reaches ~1370 K. Referring to the melting and boiling points in each material, a solid-liquid phase transition occurred in the aluminum layer, while evaporation did not. No phase changes were observed in the other two layers.

Figure 6 shows the temperature increase in the irradiated region in the silicon layer, while Figure 3(a) shows the temperature at point A on the aluminum surface when the power density is 1.48 × 108 W/m2. The temperature at point A increases as the laser irradiation time increases. The maximum temperature saturates at ~930 K (near the melting point of aluminum), which indicates the aluminum layer melts. As the simulation time was increased, the aluminum layer becomes completely liquid and begins flowing due to gravity. The adjacent

Figure 5. Temperature distribution when the power density is 1.48 × 108 W/m2 at t = 1.5 ms.

Figure 6. Temperature distribution in the silicon layer surface at t = 1.5 ms.

electrodes might be bridged, causing a short circuit between the gate and transmission pole, or between two transmission poles. Eventually, the driver signal will be lost, and the device will stop functioning.

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3. Experiment and Analysis

3.1. Experiment

An experiment was conducted to confirm the mechanism producing damage in the CCD. A Nd:YAG pulse laser was used as the excitation source. The full width at half maximum (FWHM) value of the laser pulse was 1.5 ms. The laser beam goes through an attenuator and an aperture diaphragm. A 45˚ beam splitter with 1:3 reflection ratio and an energy detector (EPM2000-B) were used to measure the incident power. The main beam was focused with a collimating lens to a 3 mm diameter spot on the photosensitive surface of the CCD. The experimental apparatus is shown in Figure 7. The laser power density was increased from 0.6 × 108 W/m2 to 0.7 × 108 W/m2 during the experiment without changing the spot size. Images were collected with the CCD and a BX51M metallurgical microscope, and the images were stored with a data acquisition card.

3.2. Results

Images of damage from the incident laser pulses are shown in Figure 8. The size of the damaged photosensitive area increased gradually as the incident intensity increased. The pixels were destroyed first and the photosensitive element became bright, but the color distribution was not uniform. When the power density increased to 0.85 × 108 W/m2, the size of damaged photosensitive area increased. White stripes appeared in the damaged area, and the micro lens covering the

Figure 7. Experiment apparatus.

Figure 8. CCD surface damage (a) at 0.6 × 108 W/m2. CCD surface damage at 1.48 × 108 W/m2 for (b) the center, (c) the edge, and (d) in the damaged zone.

photosensitive element eventually cracked. The white stripes further increased in size and broadened when the power density increased to 1.10 × 108 W/m2, and the damaged area reached nearly 97%. When the power density was further increased to 1.48 × 108 W/m2, the CCD did not output an image. Figure 8 shows the damage morphology on the surfaceof the CCD.

3.3. Raman Spectra Measurements

Raman spectra from the CCD chip were gathered with a laser Raman spectrometer (TriVista 555CRS) with 0.022 cm−1 accuracy. Spectra were gathered from the position shown with green circles in Figure 9, where (a)-(d) respectively correspond to (b)-(e) in Figure 10. The Raman shift from silicon in the undamaged CCD is 518.75 cm−1 with FWHM = 4.53 cm−1 in Figure 9(a). The shift changed slightly, but the FWHM increased slightly to 4.64 cm−1 at a low laser power density (0.6 × 108 W/m2), as shown in Figure 9(b). When the power density was 1.48 × 108 W/m2, the Raman frequency of the irradiated area blue-shifted to 517.98 cm−1, while its FWHM decreased to 4.25 cm−1, as shown in Figure 9(c). However, the shift is 519.36 cm−1 and the FWHM is 4.25 cm−1 at the irradiated zone edge shown in Figure 9(d). Finally, melting is shown in Figure 9(d), where the frequency red-shifted and became 518.75 cm−1 with FWHM = 4.33 cm−1. Because the CCD chip was heated by the laser to produce thermal stress and to form residual stress after annealing, the Raman peak changed and its FWHM broadened. A blue shift indicates the CCD is placed under tensile stress, while a red shift is caused by compressive stress [20]. From the simulation results, M in Figure 4 corresponds to tensile stress in the damaged area or the naked siliconlayer beneath the aluminum layer, while W corresponds to compressive stress in the irradiated silicon layer. The laser spot size in the Raman microscope is 50 µm, which can irradiate approximately five pixels.

Figure 9. Raman spectra from silicon in the CCD detector.

Both tensile and compressive stresses are present. When the FWHM value increases and the center wavelength is nearly constant, stress and damage result from low energy irradiation. For high energy irradiation, deformation and fracture occur due to thermal expansion in the silicon layer. In this case, deformation results in tensile stress, and Raman frequency undergoes a blue shift. Because the aluminum layer is destroyed or melted, part of the compressive stress is released, resulting in a small FWHM [21]. Furthermore, for the irradiated zone edge, the “cyclo-hoop effect of the non-irradiated region of the irradiated area” takes place [22]. The compressive stress that occurs in the irradiated zone edge releases and produces the blue shift, as illustrated in Figure 9(e).

Due to decomposition of the RGB pixel and melting of the aluminum layer, the silicon substrate becomes exposed. This process releases significant stress. The Raman frequency shifts back and the FWHM decreases slightly, as shown in Figure 9(e). This means part of the residual stress stored during production of the CCD is also released [23].

4. Summary

In this paper, a two-dimensional model describing irradiation of multiple pixels in a CCD with ms laser pulses is presented. Considering the nonlinearity in the material parameters, the equivalent specific heat was used to describe phase changes in the irradiated device. Irradiation of the CCD pixel array was simulated using COMSOL Multiphysics software, and the temperature field and thermal stress were analyzed. The aluminum electrodes in the irradiated area melted and flowed due to gravity, and adjacent electrodes can become bridged. This likely results in a short circuit between the gate and transmission pole, or between two transmission poles. Ultimately, this can cause device failure. Furthermore, an Nd:YAG laser was used to irradiate a color CCD with ms laser pulses, and the resulting damage was investigated. Finally, Raman spectroscopy was used to examine the Raman frequency shift and FWHM of the Raman peaks from the destroyed silicon material in the CCD. The effect of strain in the CCD due to laser irradiation was determined by examining changes in the Raman spectra.

Conflicts of Interest

The authors declare no conflicts of interest regarding the publication of this paper.

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