Polyvinyl Alcohol / Polyaniline / ZnO Nanocomposite : Synthesis , Characterization and Bactericidal Property

In this study, a new nanocomposite based on Polyvinylalcohol/Polyaniline/Zinc oxide (PVA/PANi/ ZnO) was successfully synthesized. ZnO powder was used to produce its nanoparticles (NPs) using conventional method. PVA/PANi composite was used to produce ZnO NPs. Polyaniline was synthesized in sol solution of PVA in the presence of ammonium persulphate. Morphology and the size of ZnO NPs in nanocomposites were studied via Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD) analysis and Infrared (IR) spectroscopy. According to XRD results, the average size of prepared ZnO NPs was found to be at the range 22 34 nm. SEM images were shown hexagonal shape for ZnO NPs, which was used for the investigation of antibacterial property. Finally, the antibacterial activity of the prepared ZnO NPs and nanocomposites was evaluated against two bacteria of Gram positive Staphylococcus aureus and Gram negative Escherichia coli using paper disc diffusion method. The results were shown that the prepared nanocomposites were effective against two bacteria.


Introduction
Nanotechnology is fundamentally about preparation of nanoscale materials [1].NPs are subjected in an increased interest, because they combine the features of polymers with a small quantity of nanoparticles (less than 5% by weight) [2].Recently, all researches about NPs have gained considerable importance in the areas of bi-ology, medicine, and electronics because of their unique particle size and shape dependent physical, chemical and biological properties [3] [4].ZnO is a wide band gap (3.37 eV) II-VI compound semiconductor which has received a lot of attentions over the last decade because, it has a wide range of useful properties including electrical [5], optical [6], chemical [7] and magnetic [8].Therefore, ZnO has become extraordinarily important because of its wide applications such as in catalysis [9], gas sensing [10], semiconductors [11], piezoelectric devices [12], UV-shielding materials [13], polymer coating [14], photochemical [15] and antibacterial agents [16].As ZnO is a multifunctional material, the study on its NPs has been focused on their preparation using various methods including solid state reaction [9], flame spray pyrolysis [17], microwave-assisted method [18], sonochemical route [19], sol-gel [20], hydrothermal [21] and mechanochemical methods [22].ZnO powder inhibits the growth of gram-positive bacteria more strongly than gram-negative bacteria [23].This research was focused on metal oxides like ZnO as antibacterial agents to prevent bacterial growth.Recently, there have been several reports regarding the antimicrobial activity of ZnO NPs [24].ZnO displays many interesting properties at nanoscale, and has significant applications as antibacterial and antifungal agents.It also holds importance in biomedical sciences [25].ZnO has shown a considerable antibacterial activity at pH values at the range 7 -8 without the presence of light [26].Polyvinyl alcohol (PVA) is an important water-soluble transparent polymer, and is extensively used in industries due to the excellent chemical and physical properties, non-toxicity, good chemical resistance, good film formation capacity, biodegradability and high crystal modulus.PVA is used here in hydrolyzed form with the degree of 85% hydrolysis [27].It is a polymer with many technological, pharmaceutical and biomedical applications [28].It can be used for coating of ZnO [29], titanium dioxide [30] and Ag [31].PANi, an intrinsically conducting polymer, has received great attentions because of its wide potential formany technological applications, such as sensors, anticorrosion coatings, electro rheological fluids [32] and good environmental stability [33].PANi is usually obtained as powder via precipitation polymerization [34].

Materials
All reagents in this work were of analytical grade and purchased from Merck (Darmstadt, Germany).Zinc oxide as a precursor for the preparation of ZnO NPs, polyvinyl alcohol as a matrix for stabilization of NPs and pure aniline as a starting material for synthesis of PANi, were used.

Microorganisms
The antibacterial activity of prepared ZnO NPs and nanocomposites was carried out using two different bacterial strains including gram positive Staphylococcus aureus (Staph.)and gram negative Escherichia coli (E.coli).All bacterial strains were provided from the Faculty of Pharmacy, Zabol University of Medical Sciences, Zabol, Iran.

Preparation of ZnO Nanoparticles
First, ZnO powder (0.1 -1 g) was dissolved in 100 ml of 1% acetic acid and the solution was sonicated for 30 minutes in orther to obtain Zn 2+ cations.Then, 50 ml of 1 M NaOH was added dropwise together with magnetic stirring until the solution attained pH 10.The solution was heated in water bath at (40˚C -80˚C) for about 3 hours.It was filtered and washed with distilled water three times, and then dried in an oven at 50˚C for 1 hour according to the conventional procedure [35].

Preparation of Aniline Hydrochloride
Aniline hydrochloride was prepared by the reaction of pure aniline with concentrated hydrochloric acid via mixing at the ratio of 1:2 [36].First, 20 ml of hot aniline was added dropwise to 40 ml of hydrochloric acid, and the mixture stirred consequently using magnetic stirrer.The mixture color was changed from colorless to violet, then cooled at room temperature.The mixture was filtered and washed with concentrated hydrochloric acid.Finally, the obtained white sediment was dried at 40˚C -50˚C in an electrical oven.

Preparation of PVA/PANi/ZnO Nanocomposites
PVA/PANi/ZnO nanocomposites were synthesized via an in situ chemical polymerization of aniline hydrochlo-ride into the suspensions containing PVA and different concentrations of ZnO NPs.In a typical synthesis, a suspension was prepared by dissolving 6.5 g PVA in 100 ml 0.1 M HCl.The mixture was heated to attain a transparent solution, and then cooled at room temperature for half an hour.Different amounts of ZnO NPs were added to the mixture and then, 1.3 g aniline hydrochloride added slowly to every mixture and stirred at −5˚C for 30 minutes. 10 ml of aqueous solution of ammonium persulphate [(NH 4 ) 2 S 2 O 8 ] 0.1 M was added to the mixture and allowed to complete the reaction for 12 hours under constant stirring at −3˚C.Finally, the blue green mixture was prepared, and then dried at 40˚C for 48 h.

FT-IR Spectroscopy
The prepared ZnO NPs and nanocomposites were analyzed using a Fourier transform infrared (FT-IR) spectrometer (Bruker Optics Ft Tensor 27, Germany).

X-Ray Diffraction (XRD) Analysis
The structure of PVA/PANi/ZnO nanocomposites was determined by X-ray diffraction using the Bruker-D8 Advanced (Germany) instrument.A wavelength (λ) 0.15418 nm was used for these analyses.The XRD patterns were recorded at the scan speed of 2˚ min −1 .

Field Emission Scanning Electron Microscopy (FESEM)
FESEM was applied to observe the surface morphology of PVA/PANi/ZnO nanocomposites using a Hitachi S4160 instrument.Thin films of the samples were prepared on graphite adhesives, and then the surface of samples was coated by gold powder using sputter hummer instrument.

Antibacterial Activity
The antibacterial activity of ZnO NPs was investigated against Staphylococcus aureus (Staph.)and Escherichia coli (E.coli) microorganisms by disk diffusion method in accordance with the procedure described by Hwang and Ma [37].This method is a mean of measuring the effects of an antimicrobial agent on bacteria growth in a culture.Muller-Hinton Agar (MHA) powder was used as a culture medium for bacteria growth.To prepare the culture medium, 19 g of agar was dissolved into 500 ml of distilled water, and then a transparent brown solvent was achieved via boiling the solution.MHA medium (15 ml) was sterilized at 120˚C for about 1 hour in autoclave, cooled to room temperature and then poured into sterilized petri dishes (10 -90 mm).After cooling over 24 hours, the bacteria are swabbed uniformly across the culture plate.Filter-paper disks were placed on the surface of agar.To evaluate the antibacterial activity, 40 µl of each of the samples was dropped moderately on disks' surface using a sampler.If the samples are effective against the bacteria at a certain concentration, then no colonies would grow and the concentration in agar is greater than or equal to the effective concentration.This region is called inhibition zone.The size of inhibition zone measures the efficacy of sample.A more effective sample produces a larger clear area around the disk.All tests were done under laminar flow hood.Finally, all petri dishes containing bacteria and antibacterial reagents were incubated at 37˚C for 24 h.At the end of incubation period, the diameters of inhibition zones formed around disks, were determined and presented in mm.The results concerning antibacterial activity were expressed as strong activity (>13 mm), moderate activity (6 -12 mm), weak activity (5 mm) or no activity (inhibition zone < 5 mm).

FT-IR Spectroscopy
FT-IR spectra of prepared ZnO NPs and nanocomposites were recorded and some partial changes in the absorption peaks of different concentration of nanocomposites C1, C2, C3 and C4 were observed (Figure 1).The broad band near 3429 cm −1 represents the hydrogen bonded O-H stretching vibration [38].The band 2987 cm −1 represents asymmetric 3 sp C -H stretching frequencies of alkyl groups.The band at 448 -550 cm −1 was pointed out Zn-O stretching frequency [39].The free OH functional group have a broad peak at 3600 -3650 cm −1 , and this peak goes toward 3100 -3500 cm −1 , if the OH group engaged in formation of hydrogen bond or complex with metal particles, so the broad peak of hydroxyl groups were appeared for nanocomposites in this range.The presence of C-H and CH 2 bonds of Alkanes in the PVA structure, were confirmed with the stretching peaks around 2855 -3000 cm −1 and bending at 1403 cm −1 .A single medium peak in 3100 -3500 cm −1 for aromatic C-H and an intense peak in 1100 -1350 cm −1 for C-N bond were shown for PANi.The presence of benzene rings in polyaniline structure was also confirmed with an intense C-H out of plane bending peak around 1475 -1600 cm −1 .

XRD Analysis
The sharp and intense peaks around 2θ values of 31.8, 34.4, 36.2, 47.5, 56.6, 62.8, 67.90 and 68.5 with 100, 002, 101, 102, 110, 103, 112 and 201 diffractions, were related to ZnO crystalline hexagonal structure which formed benign stabilizing complex by polymeric matrix.All the diffraction peaks are in good agreement with those of hexagonal wurtzite structure of prepared ZnO nanoparticles [40].The XRD patterns were clearly exhibited the presence of ZnO NPs in nanocomposites (Figure 2).The average particle size of every PVA/PANi/ZnO nanocomposite was obtained using Scherrer's Equation: cos In which, D is the crystallite size, k is the shape factor that assumes a value of 0.89 for ZnO, λ is the X-ray wavelength (1.5418 A˚), β is the half height width of XRD peak and θ is the diffraction angle [16].The diameters of ZnO nanoparticles were estimated to be at the range 22.57 -33.90 nm for all samples.
X-ray diffraction histograms for the size distribution of ZnO NPs were demonstrated that their concentration increment in nanocomposites, would cause a scale down in smaller sizes of ZnO NPs.This is due to the agglomeration of ZnO NPs with increasing their concentrations (Figure 3).NPs were aggregated and compressed, while coated NPs had a better distribution and homogeneity.SEM images were also shown that, samples with medium concentraction (like C2 and C3) had a better distribution.This is due to the less agglomeration of NPs in medium concentraction of samples.This fact confirms the results of XRD analysis.

Antibacterial Properties of Prepared PVA/PANi/ZnO Nanocomposites
The results of antibacterial activity of ZnO NPs and nanocomposites against bacteria were depicted in Table 1.It was shown that the inhibition zone increased with increasing ZnO NPs' content of nanocomposites, and also observed that the inhibition zone for Staph.was greater than that for E. coli.However, antibacterial activity could be attributed to antibacterial effect of ZnO NPs.It was suggested that ZnO NPs may affect the membrane of bacteria and inhibit their growth [41].Antimicrobial activity of nanocomposites for low and high concentrations of ZnO NPs was low.This is due to the presence of small amounts of ZnO NPs in low concentration nanocomposite (C1), and agglomeration of ZnO NPs in high concentration nanocomposite (C4).At this circumstance the amount of interaction with cell membrane was decreased which would caused a reduction in the inhibition zone.In this test the antibacterial activity against Staph.was stronger than E. coli (Figure 5). Figure 6 was illustrated the scatter plot of the inhibition zone values for ZnO NPs and various concentrations of nanocomposites 1% (C1), 1.5% (C2), 2% (C3) and 2.5% (C4).

Conclusion
ZnO NPs were synthesized using ZnO powder.PVA/PANi/ZnO nanocomposites were prepared in different concentrations of ZnO NPs [1% (C1), 1.5% (C2), 2% (C3) and 2.5% (C4)].The antibacterial activity of PVA/ PANi/ZnO nanocomposites at different sizes of ZnO NPs was shown a strong antibacterial activity against Gram-positive and Gram-negative bacteria.These results were shown that the antibacterial resistance of ZnO NPs in nanocomposites could be modified according to their size distribution, and decreased with increasing in particle size.Further studies should be focused on the investigation of cytotoxic effects and the bactericidal effects of PVA/PANi/ZnO nanocomposites against different types of bacteria for potential widening of their applications, such as in surgical devices and in drug-delivery.Moreover, the XRD analysis peaks for ZnO NPs were in good agreement with those of hexagonal wurtzite structure.SEM images were shown an appropriate size distribution of ZnO NPs onto the polymer kip, and smaller sizes for ZnO NPs in lower concentration nanocomposites.The size distribution for different concentrations of nanocomposites was at the range 22.57 -33.90 nm.
Zabol and cordially collaboration of the Faculty of Pharmacy, Zabol University of Medical Sciences, which should be appreciated.
SEM images of pure and coated ZnO NPs were shown in Figure4.The images were shown that, uncoated ZnO