Journal of Sustainable Bioenergy Systems
Vol. 2  No. 4 (2012) , Article ID: 25714 , 4 pages DOI:10.4236/jsbs.2012.24015

Effective of Microwave-KOH Pretreatment on Enzymatic Hydrolysis of Bamboo

Zhiqiang Li1, Zehui Jiang1*, Benhua Fei1, Yan Yu1, Zhiyong Cai2

1International Centre for Bamboo and Rattan, Beijing, China

2Forest Products Laboratory, USDA Forest Service, Madison, USA

Email: lizq@icbr.ac.cn, *jiangzehui@icbr.ac.cn, zcai@fs.fed.us

Received October 1, 2012; revised November 3, 2012; accepted November 19, 2012

Keywords: Bamboo, Microwave-KOH Pretreatment, Chemical Pretreatment, Enzymatic Hydrolysis, Bioethanol Production

ABSTRACT

Bamboo, with its advantages of fast growth, short renovation, easy propagation and rich in cellulose and hemicellulose, is a potential feedstock for bioethanol or other biofuels production. The objective of this study was to examine the feasibility of microwave assistant KOH pretreatments to enhance enzymatic hydrolysis of bamboo. Pretreatment was carried out by immersing the bamboo in KOH (12% and 8% w/w bamboo) solutions and exposing the slurry to microwave radiation power of 400 W for 30min. Chemical composition of the pretreated substrates and spent liquor was analyzed. Pretreated substrates were enzymatic hydrolyzed, and glucose and xylose in the hydrolysate were analyzed. The results showed that the pretreated substrate with microwave assisted KOH had significantly higher sugar yield than the untreated samples. The fermentation inhibitors formic acid, furfural, HMF and levulinic acid were much lower than acid pretreatment reported.

1. Introduction

Bamboo, a perennial woody grass widely distributed in China, has an annual production of 1.356 billion culms [1]. Approximately 1500 commercial applications of bamboo have been identified. They may be divided up into the following broad categories: construction and reinforcing fibers; paper, textiles and board; food; combustion and other bioenergy applications [2]. Due to its advantages of fast growth, short renovation, and easy propagation, more and more attention has been paid to the applications in biobased energy field including bioethanol production [3-6].

As a lignocellulosic material, bamboo mainly consists of cellulose, hemicelluloses, and lignin, which chemically and physically associated with each other to form complex structure. Because of its tough matrix structure, raw bamboo is recalcitrant to cellulase systems for enzymatic saccharification. Pretreatment of bamboo is necessary to make bamboo substrate accessible to enzymes.

Because microwave irradiation has high heating efficiency, it has been used as an efficient pretreatment technique to enhance the enzymatic hydrolysis of biomass materials. Ooshima et al. [7] and Azuma et al. [8] initially reported microwave pretreatment of lignocelluloses. Recently, microwave-assisted alkali/acid/H2O2 pretreatment of rice and wheat straw was investigated by Zhu et al. [9]. To our knowledge, the microwave-assisted alkali pretreatment of bamboo has not been investigated.

The object of this work was to preliminarily assess the effect of microwave-enhanced alkaline (KOH) pretreatment process on the chemical composition and enzymatic hydrolysis of bamboo. In this study, the ground moso bamboo samples were subjected to microwave KOH pretreatment at a severe temperature. The chemical changes involved in the process were characterized with saccharides analysis in substrates and spent liquor. The fermentation inhibitors in the spent liquors were also investigated. The enzymatic hydrolysis of the pretreated bamboo after microwave alkali pretreatment was studied as well.

2. Materials and Methods

2.1. Sample Preparation

Moso bamboo (Phyllostachys heterocycla) was acquired from the central area of Florida, U.S.A. in the fall of 2009. Air-dry bamboo was milled using a hammer mill with a screen opening size of 2.0 mm before chemical pretreatment. The average moisture content of the ground air-dry bamboo was 6.93% (wt). The moisture content of the ground samples was measured in an oven at 103˚C ± 2˚C for 24 h. The ash and water-ethanol extractives in the bamboo were also determined.

2.2. Microwave Pretreatment

Bamboo samples were pretreated in a microwave accelerated reaction system manufactured by CEM Corporation (Model MARS, CEM Corporation, Matthews, North Carolina, and USA). This apparatus provided microwave radiation at 3 variable power levels ranging from 400 to 1600 W. A bamboo sample of 8 g on an oven-dry (OD) basis was used for each pretreatment experiment. The samples were immersed in 50 mL KOH solutions of 12% and 8% (w/w bamboo). The mixture was placed in a 100 mL vessel and positioned at the centre of a rotating circular ceramic plate in the microwave oven for treatment at the power level of 400 W. The temperature was raised to 180˚C in about 10 min and maintained for an additional 30 min. After the pretreatment, waiting a few minutes to allow the temperature to drop down below 80˚C, and then separate the substrate and liquor by filtration. The liquor was stored in 4˚C for the sugar and fermentation inhibitors analysis by high performance liquid chromatography (HPLC). The solid substrate was washed with water until the pH of the washing near neutral and then stored at 4˚C for composition analysis and enzymatic hydrolysis. Each pretreatment was carried in duplicate; the average result was reported here.

2.3. Enzymatic Hydrolysis

Enzymatic hydrolysis was carried out in 150 mL flasks at 50˚C on a shaking incubator (Thermo Fisher Scientific, Model 4450, Waltham, MA) at 220 rev/min. Bamboo substrate equivalent to 0.8 g glucan was loaded in 40 mL of 0.05 M sodium acetate buffer (pH 4.8). Approximately 1.5 mg of tetracycline chloride was added to control the growth of microorganisms and prevent consumption of liberated sugars. Two enzymes, cellulase (15 FPU/g glucan) and β-glucosidase (30 IU/g glucan), were loaded into the flask. The hydrolysate was sampled at 1, 3, 6, 12, 24 and 48 hour to analyze glucose and xylose concentration.

2.4. Analytical Methods

Acid-insoluble lignin of original bamboo and KOH pretreated bamboo substrates was determined according to National Renewable Energy Laboratory (NREL) Analytical Procedure: Determination of Structural Carbohydrates and Lignin in Biomass (with modifications) [10]. Acid-soluble lignin in spent liuqors was measured at 205 nm on a UV-Visible spectrophotometer [11].

Carbohydrate compositions of the original bamboo, pretreated bamboo substrates and spent liquors were conducted using an improved high-performance anion exchange chromatography (Dionex HPLC system ICS-3000) equipped with integrated amperometric detector and Carbopac™ PA1 guard and analytical columns at 20˚C.

Fermentation inhibitors including acetic acid, formic acid, furfural, levulinic acid and 5-hydroxylmethylfurural (HMF) were analyzed using the Dionex ICS-3000 equipped with a Supelcogel C-610H column at temperature 30˚C and a UV detector at 210 nm.

3. Results and Discussion

3.1. Raw Bamboo Composition

The chemical composition of the original bamboo is listed in Table 1. The data indicated that the dominant components in bamboo were glucan, lignin, and xylan. Cellulose (glucan) and hemicelluloses (xylan, arabinan, galactan, and mannan) accounted for more than 58% of the oven-dry weight of bamboo, making it a good potential feedstock for ethanol production. Xylose was the main sugar (91.5%) for the hemicellulose fraction. Water-ethanol extractives of the bamboo are much higher (13.04%) than those of wood and other bamboos [12]. But the ash was much lower than agricultural wastes [13]. The content of cellulose, hemicellulose, ash, and lignin was calculated on the water/ethanol extractives free bamboo material.

3.2. Composition of Pretreated Bamboo and Spent Liquor

Table 2 shows the chemical analysis of original raw bamboo, pretreated bamboo substrates and spent liquors after pretreatment. The pretreatment apparently dissolved structural components and more were dissolved with increased KOH concentration. The part of hemicellulose and lignin were dissolved, so glucose was enriched in the substrate. Therefore, the glucose percentage in the substrate pretreated with higher concentration of KOH was higher. The acid-insoluble lignin of 12% KOH pretreated

Table 1. Chemical composition of oven-dry (OD) bamboo.

Table 2. Chemical analysis of original bamboo, pretreated bamboo substrates and spent liquors.

substrate is less than that of 8% KOH pretreated substrate, indicating more lignin was dissolved. This is consistent with the acid-soluble lignin in spent liquor, 6.92% and 5.72%, respectively.

3.3. Fermentation Inhibitors

Potential fermentation inhibitors formed during pretreatments are listed in Table 3, including Acid-soluble lignin, acetic acid. Other potential fermentation inhibitors, including furfural derived from pentoses, HMF from degradation of hexoses, and levulinic and formic acids from successive decomposition of HMF were not detected in the spent liquors. The total inhibitors were in lower concentrations in spent liquor than acid or steam pretreated spent liquors [14,15]. The concentration of acetic acid which released from acetyl groups on hemicelluloses was higher than acid pretreated spent liquor.

3.4. Enzymatic Hydrolysis

Glucose and xylose yields from enzymatic hydrolysis at different time are shown in Figure 1, respectively. Compared with untreated bamboo, microwave assisted-KOH pretreatment has distinctly improved the glucose and xylose yield. The glucose yield of unpretreated bamboo was only 2.41%, and the xylose yield is 2.94%. Glucose yield from enzymatic hydrolysis rose from 9.98% of 8% KOH pretreatment to 20.87% of 12% KOH pretreatment at 48h. They were 4.1 folds and 8.7 folds improved respectively. The xylose yield was much higher than glucose yield, which were 40.56% of 8% KOH pretreatment to 63.06% of 12% KOH pretreatment at 48h. They were 13.8 folds and 21.4 folds improved respectively. For both glucose and xylose, the mild pretreatment gave lower sugar yield than the more severe pretreatment.

Table 3. Concentrations of major fermentation inhibitors in pretreatment spent liquor (unit: g/L).

(a)(b)

Figure 1. Comparisons of sugars yield on time-dependent enzymatic hydrolysability of microwave assistant KOH pretreated bamboo. CGCY: Cellulose-to-glucose conversion yield. XXCY: Xylan-to-xylose conversion yield.

4. Conclusion

Bamboo was rich in cellulose and hemicellulose fractions which were desirable components for ethanol production. Microwave assistant KOH pretreatment significantly removed the recalcitrance of bamboo and allowed enzymatic hydrolysis improved by 8.7 folds (20.87%, glucose) and 20.5 folds (63.06%, xylose), respectively, at 48 h compared with untreated bamboo (2.41%, glucose; 2.94%, xylose) with a cellulase loading of 15 FPU/g glucan. The fermentation inhibitors formic acid, furfural, HMF and levulinic acid were much lower than acid pretreatment.

5. Acknowledgments

The authors acknowledge Professor Xuejun Pan (Dept. of Biological Systems Engineering, University of Wisconsin-Madison) for carrying out this research. The authors are grateful for the supports of National Project of Scientific and Technical Supporting Programs funded by Ministry of Science and Technology of China (No. 2012BAD54G01) and the Fundamental Research Funds for the International Centre for Bamboo and Rattan, Grant No. 1632012001.

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NOTES

*Corresponding author.