Energy and Power Engineering, 2013, 5, 162-166
doi:10.4236/epe.2013.54B031 Published Online July 2013 (http://www.scirp.org/journal/epe)
A Digital Controller Design Method to Improve
Performance of PFC Converter*
Xiaoqiang Zhang1,2,Weiping Zhang2, Peng Mao 1,2, Deyi Fu2
1Beijing Institute of Technology, Beijing, China
2North China University of Technology, Beijing, China
Email: zxq@ncut.edu.cn
Received September, 2012
ABSTRACT
With the rapid development of digital signal processing chip in recent years, DSP began to be used in more switching
power supply. The advantages of digital control of their own, making the digital control PFC become a hotspot research.
However, compared with the simulation system, the digital control technology still has many problems. In this paper,
the problem of digital PI co mpensator as a voltage compensa tor is discussed, and the Single-pole voltage lo op compen-
sator is used in digital control PFC circuit. Because current loop bandwidth is narrow, a method to expand current loop
bandwidth is put forward. Output power 300 W of prototype is made, and experimental results verify the correctness of
the theory.
Keywords: PI compensator; Single-pole Compensator; the Bandwidth of Current Loop
1. Introduction
In the PFC circuit, digital PI control algorithm is used
widely, because of its simple structure, easy to imple-
ment. Control structure using the voltage loop, current
loop control. With the deepening of research, many new
control strategies and ways to improve system perform-
ance are appeared. In the control algorithm which ap-
peared as predictive control, fuzzy control, deadbeat
control, adaptive control. These control methods are ad-
vanced control theory, has its own advantages, but most
of the more complex to implement, increasing the sys-
tem’s instability factor. For the control of complex power
systems, the simplicity of the algorithm is necessary. In
short, these algorithms improve the system performance
to a certain extent, but overall in terms of some of the
other.
In the analog control of PFC circuit, PI compensato r is
not widely used. Aware of this problem, the analog
control PFC circuit of the PI compensator is designed to
discover the reasons for its not being applied, in order to
find applications in the digital PI compensator control
problems, hel p t o improve system performance. This paper
studies the problems of the traditio nal PI compensator as
a digital voltage loop compensator, the one pole com-
pensator of voltage loop is used in digital control PFC
circuit. The expansion of digital control PFC circuit
current loop bandwidth method is given. Finally, the
correctness of the method is verified by experiments.
2. Performance Comparision of Voltage
Loop Compensator
In PFC circuit, the output voltage contains the amount of
the second harmonic, resulting in the emergence of the
input current reference signal third harmonic, the input
current to track the current reference signal changes,
which also contains third harmonic [1]. In order to
reduce the content of third harmonic, Voltage
compensator gain at 100 Hz to the small, relevant
literature, the content of third harmonic of input current
is less than 3%, the voltage compensator outpu t either the
second harm o n ic content of o ver 1 . 5 % of t he total out put.
From the above analysis, PFC circuit voltage ripple
compensator design standards is gave:
1) The voltage compensator bandwidth f <100 Hz
2) The voltage compensator gain at 100 Hz at the
meet,
1.5%
() 20logea
EA opk
v
Gs v
(1)
2.1. PI Compensator of Voltage Loop
*Project supported by Natural Science foundation of China (N0.
51277004). The Importation and Development of High-Caliber Talents
Project of Beijing Municipal Institutions NO.IDHT20130501
In the case of meeting the standard ripple voltage loop
compensation, the 300 W PFC circuit voltage com-
Copyright © 2013 SciRes. EPE
X. Q. ZHANG ET AL. 163
pensator is designed. Open-loop transfer function Bode
plot of voltag e loop is sh own in Figure 1, meet the above
criteria, the calculated voltage loop bandwidth is too
narrow to meet the ripple conditions. The bandwidth of
compensator is not suitable, which lead to poor output
voltage dynamics, the simulation results shown in Figure
2, the main reason is the characteristics of the PI com-
pensator.
As the PI compensator gain at high frequencies is a
constant, which makes the ripple to meet the require-
ments of the case, at the expense of system bandwidth,
which is worth the candle. Know the PI compensator of
this feature, through the voltage loop open-loop transfer
function gain at the cutoff frequency of 1, are:
()
Ec
Tj
1
(2)
After the voltage loop bandwidth is approximated to
meet the conditions required to meet the ripple under the
type,
2
2
22
0.000625
400
p
i
c
p
K
K
K
(3)
At the cutoff frequency, voltage loop open-loop
transfer function of phase angle:
tan( )pC
Ec i
K
Tj n
K
 (4)
Figure 1. Voltage loop Bode plot of open loop transfer
function.
Figure 2. Output voltage of 300 W PFC circuit.
That Cz
n
Let n be the phase factor, when n = 1,
the phase margin is 45 degrees.
Meet the ripple requirement,
z
C
, at this time the
value of
k decreases, Voltage loop gain decreases at
100Hz ,but
z
can not stay away C
, otherwise the
phase margin is too small, the system is easy to shock.
Therefore, using a compromise approach, that is at the
expense of phase margin, the voltage at the loop gain at
100 Hz as close to the required value.
2.2. Single-pole Voltage Loop Compensator
Through the above analysis, PI compensator in the loop
as a voltage compensator can not meet the output ripple
constraints. In the traditional voltage loop compensator
structure, single-pole compensator is a widely used, the
circuit structure shown in Figure 3. Through the study,
Allais, Texas Instruments power of these well-known
companies of similar products, the widespread use of the
voltage loop compensator is single-pole compensator.
This is mainly about th e good high frequency attenu ation
characteristics of single-pole compensator. The Bode plot
shown in Figure 4, meet the ripple conditions can ensu re
a stable control system.
Through the MATLAB simulation, the voltage loop
compensation transfer function before and after the op en-
loop Bode plot, shown in Figure 5. PSPICE circuit
simulation to get through the PFC circuit when the output
1
R2
E
A
V
2
C
3
R
ref
V
O
V
Figure 3. Single-pole compensation circuit structure.
-50
-40
-30
-20
-10
0
Magnitude (dB)
10
0
10
1
10
2
10
3
-90
-45
0
45
Phase (deg)
Bode Diagram
F requency (Hz)
Figure 4. Bode plot of sin g le-pole compensator.
Copyright © 2013 SciRes. EPE
X. Q. ZHANG ET AL.
164
voltage waveform, shown i n Figure 6. Verify the accuracy
of the compensation design.
2.3. Feature Comparision of Single-pole
Compensator and PI Compensator
Calculated by the above analysis, the Bode plot of pole
voltage loop compensator and PI compensator is shown
in Figure 7.
Figure 5. Voltage loop Bode plot of open loop transfer
function.
Figure 6. Output voltage of 300W PFC circuit.
Figure 7. Bode plot of single-pole voltage compensator and
PI compensator.
It can be seen from the figure, the compensator pole at
100 Hz good attenuation, the PI compensator gain larger,
and this is the reason can not meet the ripple requirement.
By the voltage loop open-loop transfer function Bode
plot, shown in Figure 8. It is clear that use single-pole
compensator circuit attenuation at 100 Hz is good. From
the comparison, this feature makes the PI compensators
applied in the PFC circuit voltage loop pole on the poor
performance in the compensator, but the voltage loop PI
compensator is not without merit. In summary, single-
pole compensator in the PFC circuit is superior to the
application of voltage loop PI compensator.
3. Method of Current Loop Bandwidth
Expansion
During the digital control, due to different mode of duty
cycle update between digital control and analog control,
PWM pulse width modulation is equivalent to the ideal
sampling switch and zero-order hold devices [2], PWM
generation process need to consider the issue of delay,
consider the current delay ring structure shown in Figure
9.
1
() ()
d
sT
pwm e
GzZ s
(5)
Current loop open-loop transfer func tion:
Figure 8. Compensated voltage loop Bode plot of open loop
transfer function.
()
CA
Gz
pwm
Gz
()
id
Gz
()ds
()
i
Gz
1
()
d
Ts
e
Gz
s
Figure 9. Diagram of current loop.
Copyright © 2013 SciRes. EPE
X. Q. ZHANG ET AL. 165
2
1
1(1)
() ()
12
iOi
Ep Sd
Z
KZVKTT
TZ K
Z
LZ
 
(6)
where cs
j
T
Ze
Gain of curr ent loop open-loop transf er function at the
cut off frequency is 1 and phase margin is 45 degrees, in
that case, study the relationship of switching frequency
and voltage loop bandwidth, then there:
11
2( 1)sin
Sd pics
TT KKmT
 1 (7)
where 2
Oi
VK
mL
.
Because
1
cs
T
(8)
so
sin cs cs
TT
(9)
where 2
11
1
2( 1)
c
pi d
S
f
KK mT
 ,
ant.
s
d
T is delay
time const
As the impact of sampling frequency and delaying
time, the bandwidth of current loop of PFC circuit has
been constrained accordingly. Analysis type can know, in
a certain circuit parameters, the current loop bandwidth is
proportional to sampling frequency; the current loop
bandwidth is inversely proportional delay time. That
increase the sampling frequency, reducing the delay time
can be extended current loop bandwidth, so the current
loop dynamics will be enhanced and the input current
waveform distortion will be reduced, thereby improving
the power factor.
Sampled once a switching cycle, wave about update
mode of PWM duty cycle as shown in Figure 10, this
time delay is a switching cycle, that is
d
TT (10)
ds
TT
Figure 10. Update mode of the duty cycle (sampling a
single-cycle).
If by increasing the sampling frequency, reducing the
delay time to expand the current loop bandwidth, sampl-
ing methods must be changed. The sampling method is
became sampling twice a cycle, the duty cycle update as
shown in Figure 11, this time,
d
n
T
N
s
T
(11)
The relationship of sampling frequency and the current
loop bandwidth:
2
11
4
2( 1)
cS
pi d
N
f
KK mTn
 (12)
N is a switching cycle DSP timer value, n is the duty
cycle of the PWM wave equivalent timer value, its value
depends on the distribution that duty cycle value in the
scope of the count, in the most bad cases, n = N. Remove
this situation, delay time of the mode of sampling a sin-
gle-cycle must be less than the mode of sampling twice a
single-cycle [3]. Under the same conditions, using a me-
thod of sampling twice a single-cycle can significantly
reduce the delay time, and can effectively extend the
current loop bandwidth. There are some related article
mentioned it [4-5].
4. Experimental Results
During the experimental studies, 300 W PFC circuit
which is controlled by DSP TMS320LF2407 is build on,
input voltage 110 V-220 V, switching frequency is 50
kHz, the input inductance is 1.4 mH, the output filter
capacitor is 470uF, output power is 300W, output voltage
is 340 V.
PI compensators applied to the digital DSP control
300W PFC circuit, the output voltage and input current
waveform shown in Figure 12, th e po wer f actor is 0.935,
the current harmonic content is 7.27%. The experimental
result of applying single-pole compensator is shown in
Figure 13, the power factor is 0.975,the current
harmonic content is 6.27%. Compare with the digital PI
d1
s
TT
N
Copyright © 2013 SciRes. EPE
X. Q. ZHANG ET AL.
Copyright © 2013 SciRes. EPE
166
Figure 11. Update mode of the duty cycle (samplin g twice a
single-cycle).
compensator in the300W PFC circuit, the circuit used
single-pole compensator, its current harmonic content
decreased by 1%, power factor 0.04. Single-pole voltage
loop compensator in digital circuit, its performance has
been marked as digital PI compensator.
Waveform of output voltage and input current used
single-pole compensator sampling twice a single-cycle is
shown in Figure 14. Output voltage is 336 V, the power
factor is 0.977, compared with the circuit that sampling a
single-cycle, power factor is improved 0.05, the current
harmonic content is 5%that increased by 2%.
Figure 12. Waveform of output voltage and input current
(PI compensator).
Figure 13. Waveform of output voltage and input current
(single-pole compensator).
Figure 14. Waveform of output voltage and input current
(sampling twice a single-cycle).
5. Conclusions
In this paper, the method of using single-pole compensator
in digital circuit is proposed, the traditional method of
using PI compensator is rejected, the problem of PI
voltage loop compensator design can not meet the
requirements of the ripple is solved, reducing the input
current harmonic content, power factor and current
harmonic content has been a good improvement. The
method of the current loop bandwidth expanding is
proposed, the dynamic performance of circuit has been
improved. This method effectively reduces the delay
time, in order to achieve the current loop bandwidth
expansion.
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