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Computational Study on Aerodynamic and Thermal Characteristics of a Hot Jet in Parallel Flow

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DOI: 10.4236/ojfd.2017.73023    347 Downloads   641 Views  

ABSTRACT

The study of the migration characteristics of turbulent jets has become relevant as they are used in a variety of engineering devices and are encountered in combustion, chemical processes, and processes involving cooling, mixing, and drying. In several applications, especially in the case of hot streaks in gas turbines, the knowledge of mixing phenomena becomes crucial from a design perspective. The purpose of this study is to look into the characteristics of a round hot jet in a parallel air flow. A jet of hot air injected through a nozzle into a flow of cold air has been considered. Numerical simulations were carried out with different hot jet temperatures and two different Reynold’s numbers, thus aiming at understanding the effect of initial conditions on the mixing of the jet. The temperature profiles were studied at different sections downstream of the nozzle. The results are presented in non-dimensional form.

1. Introduction

The mechanics of turbulent jets is of great interest for researchers because of the abundance of its applications. The study of turbulent jets branches into two― the study of free shear flows and the study of impinging jets. Jets impinging on a solid surface are seen in the cooling of turbine blades, drying of paper and fabric, furnace heating, tempering of glass and metal sheets, electronic chip cooling, food processing, etc. Free shear flows, on the other hand, find application in gas turbines, aeronautics design, heating, cooling, ventilation and environmental fluid dynamics [1] [2] .

In gas turbines, for instance, mixing characteristics of hot jets need to be studied. The work output of a gas turbine for a given quantity of fuel can be increased by increasing the temperature of the inlet gas. However, increase in the inlet temperature also means increased surface temperature of airfoils, thus making them susceptible to heat fatigue and subsequent failure. To control the high-temperature, a cooling system has to be used. Optimum design of the cooling system requires the knowledge of migration characteristics of the hot jet and of parallel air flow [3] . There have been many studies regarding impingement of jets on an endplate [4] [5] . There have also been studies in the mixing of a confined jet in crossflow [6] , studies investigating the effects of initial conditions on the characteristics of a jet [7] and on water droplets injected on an air stream [8] . The study of free shear jets has received more attention in the past decade, with several experimental studies being made in the field with specific reference to their application in gas turbine engines [9] [10] [11] .

Migration characteristics of a free shear flow may be studied by using temperature profiles at several transverse sections while travelling downstream in the axial direction. The flow temperature changes in the radial direction as well as in the axial direction due to the influence of the surrounding cold flow. The change in flow characteristics is different for different regions of flow as seen in Figure 1. In the initial region, the characteristics are almost the same as those at the nozzle exit. This region is called the near field, confined to within 0 ≤ z/D ≤ 6. The region where the conditions match the nozzle exit conditions is called the potential core. The potential core is the strongest in the near field and wanes downstream. The intermediate field exists in 6 ≤ z/D ≤ 30 and the far-field in z/D ≥ 30. The near-field and the intermediate-field are the regions where the

Figure 1. Different flow regions in a round turbulent jet.

flow is in its developmental stage, whereas in the far-field, the flow is fully developed [12] [13] .

2. Experimental Details

An experimental study on the characteristics of a round hot jet [14] used the experimental setup illustrated in Figure 2, consisting of a rectangular duct of width W = 1000 mm and height H = 210 mm. A nozzle of diameter D = 21 mm was centred with respect to the duct. The exit section of the nozzle was contoured to minimise the generation of wake.

The main flow of air entered the rectangular duct at ambient temperature T = 295 K and a nominal velocity of 15 m/s. The jet coming out of the nozzle was heated in the range 343 - 383 K. The velocity of the hot jet was expected to increase slightly as a result of density reduction due to the high-temperature.

The value of nominal velocity was set as 15 m/s, giving Reynold’s number Re = 2.1 × 104. Tests were also carried out at Re = 1 × 104 obtained by either reducing

Figure 2. Schematic diagram of experimental setup showing side and top views [14] .

the nozzle diameter to 10 mm or by reducing the velocity of flow to about half of the original value.

Pressure was measured in a plane downstream of the nozzle and temperatures at various points were measured in several planes downstream of the nozzle exit.

The results were presented in terms of a normalised temperature ratio θ defined as

θ = T T T h j T

where Thj was the peak temperature of the hot jet measured at the nozzle exit, T was the measured temperature at the point and T was the free stream temperature.

The results obtained in the study were used for the purpose of comparison with the results obtained from the numerical simulation.

3. Numerical Simulations

The governing equations for the problem are the continuity Equation (1), momentum Equation (2), and energy Equation (3). The turbulence model used is the Spalart-Allmaras model (4) and the corresponding equations are given below:

x [ ρ u j ] = 0 (1)

x j [ ρ u i u j + p δ i j τ i j ] = 0 (2)

x j [ ρ u j e 0 + u j p + q i u i τ i j ] = 0 (3)

u j v ^ x j = c b 1 ( 1 f i 2 ) S ^ v ^ [ c w 1 f w c b 1 k 2 f i 2 ] ( v ^ d ) 2 + 1 σ [ x j ( ( v + v ^ ) v ^ x j ) + c b 2 v ^ x i v ^ x i ] (4)

Meshing and Boundary Conditions

Meshing was done using ANSYS ICEM-CFD. The inlet was divided into hot jet inlet and main flow inlet for the entry of the high-temperature jet and the low temperature main flows respectively. These inlets were specified as velocity inlets in ANSYS FLUENT, which was used to solve the problem.

The boundary conditions are shown in Figure 3. The velocity of the hot jet was specified as 15 m/s and that of the main flow as 19 m/s to counteract the change in velocity due to temperature effects. Turbulent intensity was set as 1%. Spalart-Allmaras model was used, and air was considered to be an ideal gas.

The temperature of the hot jet inlet was varied between the 343 K and 383 K. The temperature of the main flow inlet was set to be the ambient value of 295 K. The wall temperature was also set as 295 K. The outlet was specified as a pressure outlet and the backflow turbulent intensity was set as 1%.

Figure 3. Boundary conditions.

The nominal velocity of 15 m/s gave Reynold’s number of Re = 2.1 × 104 for the hot jet. For the purpose of comparison, another set of simulations with Reynold’s number Re = 1 × 104 were carried out by reducing the velocities to half the original values.The temperatures at sections downstream of the nozzle, namely at z/D = 2.6, 11.1 and 17.4 were found out, corresponding values of θ were calculated and the results compared with the experimental results. 3D model used for simulations are described in Figure 4(a) and Figure 4(b).

For an estimate on the numerical accuracy of the computed results, a mesh sensitivity analysis is performed. The error that can be quantified by mesh refinement is known as the discretization error. For the quantification of the latter, an established method is recommended by the Fluids Engineering Division of ASME 38. The method is based, in principle, on the generalized Richardson extrapolation theory but has been developed into a more generalized formulation applicable to a wider range of practical CFD cases by Roache. The method, called grid convergence index GCI method, yields discretization error bands for the investigated variable and thus represents a sophisticated quantification of mesh dependency.

However, it is important to note that the GCI method, by definition, does not account for general modelling errors, such as the choice of boundary conditions or turbulence model; only the error due to an insufficient spatial resolution can be quantified by this method. The modelling errors may however be identified by comparing the numerical results with the experimental data.

Grid independence study was conducted in the following steps: Three significantly different sets of grids were taken and simulations were run to determine the values of key variable, that is, the temperature. Mesh 1 had 4.9 × 105 cells, Mesh 2 had 9.7 × 105 cells and Mesh 3 had 1.26 × 106 cells. The grid refinement factor between Mesh 1 and Mesh 2 was taken as 2 and that between Mesh 2 and Mesh 3 was taken as 1.3. As seen in Figure 5, the grids 2 and 3 were found to be in agreement with regard to the values of temperature. Hence, Mesh 3 was selected for further simulation.

Figure 4. (a) 3D model used in simulation; (b) Enlarged view of inlet.

Figure 5. Grid independence study.

4. Results and Discussion

4.1. Temperature Profiles at Different Axial Positions

The thermal field downstream of the nozzle was investigated. Horizontal and vertical temperature profiles are presented in terms of normalized temperature ratio θ at different axial positions in Figure 6. The temperature profiles were compared to mean normalised temperature profile for different hot jet temperatures. It can be seen that there is a good match between the experimental and numerical results. The peak values of θ are found to be slightly higher in the case of numerical simulations, probably due to the fact that in an experimental setup, there might be heat transfer from the side walls to the surroundings, which is absent in the case of numerical simulations.

The temperature profiles were compared to the mean normalised temperature profile for different hot jet temperatures. It was observed that the normalized temperature profile was the same irrespective of the initial temperature of the hot jet.

While temperature definitely decreases as one goes downstream, it can also be observed that the region of varying temperature profile tends to spread wider in downstream sections. For section z/D = 2.6, which is inside the near-field, the region of varying temperature profile is confined to −1 ≤ (x/D, y/D) ≤ 1. However, in section z/D = 11.1, the temperature profile varies in −1.9 ≤ (x/D, y/D) ≤ 1.9, whereas in section z/D = 17.4, temperature profile variation is seen in −2.3 ≤ (x/D, y/D) ≤ 2.3. This is evidently an effect of the mixing and spreading of the hot jet into the parallel flow, thus reducing its own peak temperature and heating up the surrounding fluid.

The curves corresponding to same initial temperature but in two directions (x and y) are seen to coincide perfectly, indicating symmetry of the jet. At section z/D = 2.6, the curves for different initial temperatures are almost coincident. At subsequent sections, however, the curves separate. This might be attributed to the fact that as the flow develops, heat transfer becomes dependent on the temperature of the jet. This is plausible, because the theories of conduction, convection and radiation all point to heat transfer being dependent on the difference in temperatures. Interestingly, values of θ are higher for the lowest temperature, namely 343 K and lowest for the highest temperature, 383 K. This might be explained based on the fact that a 383 K jet will transfer heat into a 295 K medium faster than a 343 K jet, because of the higher temperature difference. Temperature profiles were also compared at jet temperature 343 K for two different Reynold’s numbers (Figure 7). The curves for Re = 21,000 and Re = 10,000 were seen to coincide exactly. This might indicate that migration characteristics are independent of Reynold’s number for high values of Re.

4.2. Axial Decay of Temperature

The axial decay of temperature is shown in Figure 8. Temperature data is taken from the flow developing region, that is, the near field and the intermediate field.

Figure 6. (a) Temperature profiles at z/D = 2.6; (b) Temperature profiles at x/D = 11.1; (c) Temperature profiles at z/D = 17.4.

(a)(b)(c)

Figure 7. (a) Temperature profiles for different Reynold’s numbers, z/D = 2.6; (b) Temperature profiles for different Reynold’s numbers, z/D = 11.1; (c) Temperature profiles for different Reynold’s numbers, z/D = 17.4.

Figure 8. Axial decay of temperature.

It can be seen that immediately downstream of the nozzle, the normalized temperature matches that at the nozzle exit. The characteristics of the jet are close to those at the nozzle exit up to z/D = 6 (Abdel-Rahman, 2010). Going further downstream into the intermediate field, normalized peak temperature decreases at a faster rate. Towards the end of intermediate field where the flow approaches fully developed turbulent conditions, the slope decreases and rate of axial decay falls. Thermal diffusion of the jet is thus observed to be more intense in the region of developing flow, after which, as the flow settles into fully developed state, interaction between the hot jet and the main flow decreases drastically.

5. Conclusion

A computational study has been performed on a hot jet surrounded by a parallel air flow. The temperature profiles at various sections downstream of the nozzle were studied to understand the spreading and mixing of the jet. It was observed that the normalized temperature profiles were independent of the initial temperature of the jet and the Reynold’s number of the flow. The cooling down of the hot jet because of the surrounding medium has also been observed in the near field and intermediate fields where the flow is still in developing stage and it has been inferred that most of the thermal diffusion of the hot jet into the surrounding flow happens in the developing region of the flow.

Acknowledgements

This work was supported by Advanced Research Center Program (NRF-2013R1A5A1073861) through the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIP) contracted through Advanced Space Propulsion Research Center at Seoul National University. (Project Number: 0659-20160012).

Conflicts of Interest

The authors declare no conflicts of interest.

Cite this paper

Das, M. , Jungio, M. , Haritha, N. , Suryan, A. and Kim, H. (2017) Computational Study on Aerodynamic and Thermal Characteristics of a Hot Jet in Parallel Flow. Open Journal of Fluid Dynamics, 7, 348-358. doi: 10.4236/ojfd.2017.73023.

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