Plasma spray fabrication of near-net-shape ceramic objects

Abstract

Among near net shape approaches, plasma spray deposition has its own advantages. It can perform ultrahigh temperature heating, produce components with layered compositions and structures, and fabricate thin-wall and large diameter objects. In this paper, the microstructural characteristics and their influential factors were reviewed in the light of the plasma spray forming process.

Share and Cite:

S. Shi and J. Hwang, "Plasma spray fabrication of near-net-shape ceramic objects," Journal of Minerals and Materials Characterization and Engineering, Vol. 2 No. 2, 2003, pp. 145-150. doi: 10.4236/jmmce.2003.22012.

Conflicts of Interest

The authors declare no conflicts of interest.

References

[1] S. Sampath, R. Gansert and H. Herman; “Plasma-spray forming ceramics and layered composites”;JOM, 47 [10] 30-33 (2002).
[2] A. Agaewal, T. Mckechine and S. Seal; “The spray forming of nanostructured aluminum oxide”;JOM, 54 [9] 42-44 (2002).
[3] http://www.pyrogenesis.com?frame/main_sparay.htm
[4] http://www.plasmapros.com/spray-formed-structures.htm
[5] T. Mckechnie, P. Krotz, Y. Liaw, F. Zimmerman and R. Holmes; “Near-net shape forming of ceramic refractory composite high temperature cartridges by VPS”; Therm. Spray Ind. Appl., Proc. Natl. 7th Therm. Spray Conf., 457-61 (1994).
[6] A. Agarwal, T. McKechnie, S. Starett and M.M. Opeka; “Near net shape forming of hafnium-based ceramic components: synthesis and characterization”; Elevated Temperature Coatings: Science and Technology IV, 302-315 (2001).
[7] T. Valente, C. Bartuli, G. Visconti and M. Tului; “Plasma sprayed ultra high temperature ceramics for thermal protection systems”; Thermal Spray: Surface Engineering Via Applied Research, 1st Proceedings of the International Thermal Spray Conferenc, Montreal, QC, Canada, May 8-11, 2000, 837-841 (2000).
[8] M.V. Gopalakrishnan, K. Metzgar, D. Rosetta and R. Krishnamurthy; “Structural characterisation and strength evaluation of spray formed ceramic composite near-net shapes”; Journal of Materials Processing Technology, 135 [2-3] 228-234 (2003).
[9] A. Devasenapathi, H.W. Ng, S.C.M. Yu and A.B. Indra; “Forming near net shape free-standing components by plasma spraying”; Materials Letters, 57 [4], 882-886 (2002).
[10] G.E. Kim, P.G. Tsantrizos, S. Grenier, A. Cavasin and T. Brzezinski; “Near net-shape forming of thermal barrier coated components for gas turbine engine applications”; Thermal Spray: Meeting the Challenges of the 21st Century, Proceedings of the 15th International Thermal Spray Conference, Nice, May 25-29, 1998, 2 1229-1232 (1998).
[11] http://www.gordonengland.co.uk/ps.htm.
[12] J. Madejski, “Solidification of droplets on a cold substrates”, Int. J. Heat Mass Transfer, 19 1009-13 (1976).
[13] A. Kucuk, R.S. Lima, and C.C. Berndt; “Influence of plasma spray parameters on formation and morphology of ZrO2-8 wt% Y2O3 deposits”; Journal of the American Ceramic Society, 84 [4] 693-700 (2001).
[14] L.L. Shaw, D. Goberman, R. Ren, M. Gell, S. Jiang, Y. Wang, T.D. Xiao and P.R. Strutt; “The dependency of microstructure and properties of nanostructured coatings on plasma spray conditions”, Surf. Coat. Tech., 130 [1] 1-8 (2000).
[15] A. Kucuk, R.S. Lima, and C.C. Berndt; Influence of plasma spray parameters on in-flight characteristics of ZrO2-8 wt% Y2O3 ceramic particles”; Journal of the American Ceramic Society, 84 [4] 685-692 (2001)
[16] . T. J. Jewett, W. C. Smith, H. Herman, J. Margolies, and S. Sampath, "Plasma Processing of Functionally Graded Materials, Part II: Deposit Formation"; pp. 607-12 in Thermal Spray: A United Forum for Scientific and Techological Advances. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1998.
[17] L. Leblanc, C. Moreau, J.-G. Legoux, and B. Arsenault, "Characterization of Plasma Spray Processes by Monitoring the State of the Sprayed Particles"; pp. 329-34 in United Thermal Spray Conference— 1999. Edited by E. Lugscheider and P.A. Kammer. German Welding Society, Dusseldorf, Germany, 1999.
[18] J. R. Fincke and W. D. Swank, "Air-Plasma Spraying of Zirconia: Spray Characteristics and Standoff Distance Effect on Deposition Efficiency and Porosity"; pp. 513-18 in Thermal Spray: International Advances in Coating Technology. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1992.
[19] J. Knuuttila, P. Saarenrinne, R. Hernberg, T. Lehtinen, and T. Mantyla, "In-Situ Measurement of Particle Concentration and Velocity Using a Non-Intensified CCD Camera"; pp. 577-82 in Thermal Spray: A United Forum for Scientific and Technological Advances. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1997.
[20] J. Knuuttila, P. Saarenrinne, R. Hernberg, T. Lehtinen, and T. Mantyla, "In-Situ Measurement of Particle Concentration and Velocity Using a Non-Intensified CCD Camera"; pp. 577-82 in Thermal Spray: A United Forum for Scientific and Technological Advances. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1997.
[21] L. Leblanc, P. Gougeon, and C. Moreau, "Investigation of the Long-Term Stability of Plasma Spraying by Monitoring Characteristics of the Sprayed Particles"; pp. 567-75 in Thermal Spray: A United Forum for Scientific and Technological Advances. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1997.
[22] T. J. Jewett, W. C. Smith, H. Herman, J. Margolies, and S. Sampath, "Plasma Processing of Functionally Graded Materials, Part II: Deposit Formation"; pp. 607-12 in Thermal Spray: A United Forum for Scientific and Techological Advances. Edited by C. C. Berndt. ASM International, Materials Park, OH, 1998.

Copyright © 2024 by authors and Scientific Research Publishing Inc.

Creative Commons License

This work and the related PDF file are licensed under a Creative Commons Attribution 4.0 International License.