An Analysis of Varnish and Impregnation Processes for Combustion Temperature of Scotch Pine

This study was performed to determine the effects of varnishing after impregnation with boron compounds on the combustion properties of Scotch pine. For this purpose, test samples prepared from Scotch pine (Pinus sylvestris Lipsky) wood were impregnated according to ASTM-D 1413-99 standard with boric acid (Ba) and borax (Bx) by vacuum technique. After impregnation, surfaces were coated by cellulosic (Cv), synthetic (Sn), polyurathane (Pu), waterborne (Wb), acrylic (Ac) and acid hardening (Ah) varnishes in accordance with ASTM D-3023 standard and then, combustion temperature was determined. According to material and process type, combustion temperature was the highest in Bx and Wb in flame source combustion (FSC), the lowest in Ba and Ac without flame source combustion (WFSC). According to combustion type, impregnation material and varnish type, combustion temperature was the highest in FSC, borax and cellulosic varnish combination and the lowest in WFSC, boric acid and acid hardening varnish combination. In conclusion, impregnation materials decrease while varnishes increase the combustion temperature of Scotch pine wood.


Introduction
Wood is an organic, hygroscopic and anisotropic material.Properties of wood for thermal, acoustic, electrical, mechanical, aesthetic and constructive aspects are very suitable to use and also possible to build a comfortable house using only wooden products.However, wood shows low resistance against fire and high temperatures according to the study of Bednarek and Kaliszuk [1].At present, for the crucial importance of fire security, all types of professionals such as architects, interior designers, and furniture manufacturers give a great importance for increasing the resistance of wood material against fire.A number of authors, e.g.Bednarek and Kaliszuk [1], Goldstein [2], Levan and Widany [3], Keskin et al. [4] and Yapici et al. [5] studied the theories of the combustion of wood and its control.The reason is that wood materials are easily burnt by themselves when the temperature reaches to 275˚C or with an inflammable material at lower temperatures.In spite of making efforts to increase the resistance against fire and high temperatures, wood materials wholly incombustible is almost impossible.However, combustion properties are mainly improved by processing wood with some chemical materials to increase the fire resistance.
Furniture coated only with paint and varnish has surface protection only for two years.However, varnishing and painting after the impregnation with materials having appropriate water-repellent are important for longterm utilization against biotic and abiotic effects, photochemical degradation, dimensional changes, biological factors and fire [1] [5]- [7].Because of its combustion and inflammation properties, Feist [8] states that wood materials must be processed with chemical materials increasing fire resistance.
Some other studies also suggest that painting and varnishing with water-repellent materials after impregnating with boron make wood more resistant to environmental conditions [9].Impregnating of wood material with the solution of copper, chrome and salt is an important process in terms of physical effects [10].
In addition to known combustion literature, it is also important to determine the effects of impregnation and varnishing processes on fire resistance.From the backgrounds drawn, this study aims to determine and discuss the effects of varnish and impregnation processes on combustion properties of Scotch pine with various varnishes after impregnation with boric acid (Ba) and borax (Bx).

Wood Type
Smaples of Scotch pine (Pinus sylvestris Lipsky) were randomly chosen from timber suppliers of siteler region of Ankara, Turkey.A blending process was carried out in order to prepare control and experimental samples.Accordingly, non-deficient, proper, knotless, normally grown (without zone line, without reaction wood and without decay, insect mushroom damages) wood materials were selected without defects according to TS 2476 [11].

Impregnation Types
The impregnation chemicals of borax and boric acid were used for the study.Properties of boric acid and borax for impregnation are given Table 2.
As a result of using the fresh solution in every impregnation process, there were no important changes in the acidity and density of solutions before and after the impregnation.

Preparation of Test Samples
The rough drafts for the preparation of test and control samples were cut from the sapwood parts of massive woods with a dimension of 190 × 140 × 15 mm and conditioned at 20˚C ± 2˚C temperature and 65% ± 3% relative humidity till they reach 12% humidity distribution.The air-dry samples with a dimension of 13 × 13 × 76 mm were cut from the drafts for impregnation and varnishing.The test samples were impregnated with 5.5% boric acid and 5% borax according to ASTM D-1413-99 [13].Accordingly, the samples were exposed to a 700 mm/Hg −1 prevacuum for 60 minutes and then were held in a solution under normal atmospheric pressure for 60 minutes to allow the diffusion of the impregnation material.The processes were carried out at 20˚C ± 2˚C.Retention of impregnation material (R) was calculated by the formula: where, G is the amount of impregnation solution absorbed by the specimen, T 2 is the specimen weight after the impregnation, T 1 is the specimen weight before the impregnation, C is the concentration (%) of the impregnation solution and V is the volume of the samples.Impregnated test samples were kept under 20˚C ± 2˚C temperature and 65% ± 3% relative humidity until they reach to a stable weight.

Varnishing
Test samples were varnished according to ASTM D-3023 [14].The surfaces of samples were sanded with sanding papers to remove the fiber swellings and dusts were cleaned before varnishing.The application of varnishing was very significant to make varnish layers durable against to various effects.Consequently, using material in the experiments was stored until their usage to prevent loss of properties.The description of the producer was taken into care for the composition of solvent and hardener ratio and two finishing layers were applied after the filling layer.Spray nozzle distance and pressure were adjusted and moved in parallel to the specimen surface at a distance of 20 cm.Varnishing was performed under 20˚C ± 2˚C temperature and 65% ± 3% relative humidity conditions.

Combustion Test
Combustion tests were carried out in accordance with ASTM E-160-50 [15].Accordingly, before the combustion test, impregnated samples were conditioned at 27˚C temperature and 30% relative humidity in conditioning room till reaching to 7% humidity.Every sample group weighted before test was stowed on wire stand.Samples on every stand were put vertically with respect to below and above stands.Fire distance from the below maker type exit was fixed to 25 ± 1.3 cm when the device was empty and gase pressure was fixed to 0.5 kg/cm 2 in manometer.When the gase burned, temperature was tried to be set at 315˚C ± 8˚C in the funnel which had a thermocouple.Flame source was centered below sample pile and flame source combustion was continued for 3 minutes.After extinguishing of flame source, without flame source combustion was carried out.A temperature change of combustion was determined with thermometer.

Data Analysis
Multiple variance analysis was used to determine in both of natural and impregnated samples, as well as the effects of impregnation material on combustion with or without flame source.Based on the significance of Duncan Test, each test group was compared with one another and itself.

Retention
Proportion of retention is given in Table 3.
The highest result for retention proportion of Scotch pine was observed in boric acid while the lowest result was found for borax.Types of impregnations and solution concentrations were found effective on the retention amount.
Dry film thickness and solid amounts of varnish types are given in Table 4.
The thickness values of the varnish layers were measured with a comparator with the sensitivity of 5 µm.The highest value was observed in acid hardening varnish samples with 104 µm.The lowest dry film thickness of 93 µm was obtained from water-based varnish samples.

Combustion Temperature
Average temperature values for combustion type, impregnation materials and varnish types are given in Table 5.
The highest value for temperature of combustion was found in FSC while the lowest was observed in WSFC.According to the types of impregnation material, the highest temperature was observed in Bx, and the lowest was found in Ba while control sample had higher value more than Bx and Ba.For varnishes, the highest result for combustion temperature was obtained from Wb varnish, while the lowest result was found in Pu varnish.However, the unvarnished samples have the lowest temperature.Accordingly, in general it is possible to say that impregnation materials decrease while varnishes increase the combustion temperature.
A double combination of average temperature values according to combustion type and impregnation material, impregnation material and varnish type, combustion type and varnish type are given in Table 6.
Temperature value was the highest in FSC + Bx, the lowest in WFSC + Ba according to combustion types.For the combination of impregnations and varnishes, the highest value was obtained in Bx + Wb, the lowest one was obtained in Ba + Ah respectively.Accordingly, impregnations show a significant decreasing impact on combustion temperature.In accordance with the combustion temperature and varnish combinations' results, the highest value was found in FSC + Cv while the lowest value was obtained in WFSC + Ah.The results for varnishes indicate an important increasing impact for combustion temperature.Results of multiple variance analysis for impact of combustion type, impregnation material and varnish type for temperature value are given in Table 7.
Effects of combustion type, impregnation material and varnish type on combustion temperature were found tobe significant (α = 0.05).
Duncan test results are given in Table 8 to indicate the importance of differences between the groups.According to Table 8, the highest combustion temperature was observed in the experiment samples which were varnished with synthetic varnished and not impregnated.The samples varnished with acid hardening gave the lowest result.However, after impregnation and varnishing, the highest result was obtained from the samples which were varnished with cellulosic varnish and impregnated with borix acid.The lowest value was found from those of acid hardening varnish samples which were impregnated with boric acid.The results associated with these values are shown in Figure 1.

Conclusions
Acid hardening varnishes samples give the highest thickness values of dry film varnish layer with 104 µm, while water-based varnishes give the lowest dry film thickness with the value of 93 µm respectively.Impregnations are significantly effective on the retention amount, and boric acid gives better results than borax.a Different letters in a column refers to significant differences among the different interactions of combustion, varnishes and impregnation materials at 0.05 confidence level (LSD 0.5 : 9.811).

Figure 1 .
Figure 1.Combustion temperature changes of Scotch pine wood according to type of treatment.

Table 1 .
Some properties of varnishes.

Table 3 .
Proportion of retention.

Table 4 .
Dry film thickness of varnish types.

Table 5 .
Average temperature values of different processes and materials.

Table 6 .
Temperature average values for the combination of processes and materials.

Table 7 .
Multiple variance analysis results.