Calculation Energy of Efficiency New Ginning Machine

Having studied the schedule of influence and change of static loading de-pending on angular an arrangement saw cylinders we have defined the gen-eral spent electric energy on the single-chamber two-cylinder gin, by perform-ing of the calculation the energy consumption per one saw with respect to the angular arrangement of the saw cylinder. Also, provide energy audits gin, were performed at Uzbekistan Namangan region cotton gins in ten manu-factures.

DOI: 10.4236/eng.2022. 144016 164 Engineering has been decreasing, mainly in the equivalent of 0.98 to 0.48 tons of oil, which is USD 1000. At the same time, the world average is 0.2 tons of oil equivalent.
In general, the annual losses of the state from the ongoing processes amount to 4% of GDP [1].
In Uzbekistan cotton manufacture's is one of the largest consumers of electricity and gas in the world. Given this situation, there is a great need in our Republic for the regeneration of high and current technologies and the increase in energy-intensive technologies. Earlier the ginning process was manual but right now for higher production, manufacturers use an automated machine with higher productivity. The machine is well known as a cotton ginning machine. Cotton Ginning process by which the fibers are separated from the seeds is called ginning. Ginning is one of the most important steps of the spinning process. After collecting seed cotton from the field, cotton moves to nearby gins for separation of lint, seed and any other foreign particles. Simply to define ginning we can say that the process is used to get the cleaned cotton by separating or removing the seeds, dust or any other foreign particles. So that better cotton can be offered for the cotton spinning mills. In an automatic ginning process of cotton, a modern machine is preferable. Once the cotton arrives at the processing plant, sticks and burrs are removed as well as any lingering debris and seeds. The ground seed cotton falls onto a conveyor belt, which leads to the hot box, then the hotbox mixes the seed cotton with hot air, which allows the moisture to evaporate, making the seed cotton easier to clean. Then the cotton is to go through cleaning equipment to remove foreign particles or materials. The cotton is then sent to the air conveyed to gin stands where revolving circular saws pull the lint from the saw teeth by air blasts or by rotating brushes. Then the cotton will compress into 500 pounds weigh contained bales. The production of a typical gin is about 12 bale per hour (here 1 bale = 500 pounds = 226.7 kg) [2].
Our cluster cotton manufacture's is equipped with, mainly DP-130, ZHDD, HDD, 4DP-130, 5DP-130. The practical operation of these Gin's shows that their capacity is much lower than the output specified in the work passport, and that the quality of electricity and resource consumption is very high. Electricity is one of the top three variable costs for a cotton gin, right next to bagging and ties, and labor. There are two main aspects to the electricity costs paid by a given cotton gin. The first is the energy price, and the second is the quantity of energy used by a cotton gin. Energy efficiency of cotton gins has improved over the years. Fifteen years ago in Namangan, our gins used an average of about 78 kWh to gin of cotton. Today that number is more like 74 kWh. At the same time, gins in Namangan can use anywhere from 48 to 78 kWh to gin of cotton, based on survey results. This is a lot of variability, and while some of this is due to the cotton condition, or weather conditions, a lot of it is due to the efficiency of the gin. Gins across the Uzbekistan are currently being asked to return a cost survey. 165 Engineering popular talk, coal is a major source of electrical energy, as is natural gas. Balancing the energy needs of the Uzbekistan will continue to be a major issue, from a reliability standpoint, and from a production standpoint. Government associations are actively watching these issues. In the meantime, we can all do your part by keeping your gins as energy efficient as possible. Between these two efforts, we can keep our energy costs to a minimum [3]. At the cotton ginning plants of the republic as well as other countries where cotton is processed and fiber is produced using gins with one saw barrel. During the processing of raw cotton, saw tooth cylinders undergo a constant dynamic load, resulting in deformation, which causes bending deformation and they negatively affect the technological process and the overall design of gin. Also these efforts, to increasing of energy costs. To ensure energy efficiency and the uninterrupted operation of sawed gin, it is necessary to reduce the dynamic load on the saw cylinder by preserving the qualitative and quantitative characteristics of cotton fiber [4] [5].
To increase productivity, energy efficiency and maintain the quality of the fiber, as well as the wear resistance of the saw cylinder, we simulated gin that meets all these parameters [6]. For stable operation of the saw cylinder, the op-

Materials and Methods
We modeled a single-chamber double cylinder with 90 saws per cylinder, total 180 saws shown in Figure 1, which meets all these parameters. Using the static calculation method, we determine the reaction force for each saw cylinder, taking into account the angular position of the saw cylinder relative to the horizontal axis [8].
Having studied the graph of the influence and changes in the static load as a function of the angular arrangement of the saw cylinders, we came to the conclusion that we can assume optimal angles for modeling a single-chamber two-cylinder saw gin from 45˚ to 60˚ degrees relative to the horizontal axis [9].
Accepting 45˚ degrees will allow increasing the robustness of saws and seeing blades but the process of seed exit from the working chamber becomes more difficult shown in Figure 2. To increase the wear resistance and improve the quality of fiber and seeds, we will take the optimum angle of the 60-degree saw tooth cylinders, results we will reduce the load on the lower saw barrel by 45% and the upper saw cylinder reduces the load by 55% and increases the productivity and robustness of the saw blades [10]. Having determined the ways of increasing the wear resistance, we will consider an increase in energy efficiency by simulating the optimal angular position of the saw cylinders of two-cylinder gin.

Results and Discussions
From the following formula, we determine the energy consumption per one saw with respect to the angular arrangement of the saw cylinder.
Here ω-Angular velocity of the saw of the saw cylinder D-Diameter of saw Solution following formula, the energy consumption per one saw with respect to the angular arrangement of the saw cylinder upper showed of Table 1. Solution following formula, the energy consumption per one saw with respect to the angular arrangement of the saw cylinder lower showed of Table 2. Determination of the power per saw of the lower saw cylinder (4) Figure 2. Force distribution in single-chamber two-cylinder gin [7]. n-number of saws; 1000-coefficient for determining kwt. To determine the consumption of electrical energy for a low-cut saw cylinder, we use formula.
Solution following formula, the energy consumption per 60 saws with respect to the angular arrangement of the saw cylinder upper showed of Table 3 and Solution following formula, the energy consumption per 60 saws with respect to the angular arrangement of the saw cylinder lower showed of Table 4 and Total solution the energy consumption saws with respect to the angular arrangement of the saw cylinder lower and upper showed follow (4 -5) formula From the following Formula (7) showed friction force on the Table 5 saw ish t N F N = ⋅ (8) F ish -force expended on friction Total solution the energy consumption saws N saw with respect to the angular arrangement of the saw cylinder lower and upper showed of Table 5 and Figure   4. Engineering      N v -the amount of electric power consumed on the feed roller. N v = 1.5 kwt.
From the following formula, we determine the total consumption of electrical energy for a one-chamber two-cylinder gin (

Сonclusions
Having studied the graph of the influence and variation of the static load, depending on the angular arrangement of the saw cylinders, we determined the total energy consumed per one-chamber double-cylinder gin [15]. Engineering To determine the optimal energy consumption, we take the optimum angle of the 60-degree saw tooth cylinders to increase the robot capacity of the saw blades.
Calculations showed that the total power consumed for electricity consumption in a single-chamber two-cylinder gin was 37.53 kWh. Comparing the obtained data with the actual gins, we came to the conclusion that the use of new single-chamber two-cylinder gins in production allows to increase energy efficiency by 50 percent.

Conflicts of Interest
The author declares no conflicts of interest regarding the publication of this paper.